- Ruhr-Universität Bochum

Strengthening of metals by incorporating nano-scale coherent twin boundaries is one of the important breakthroughs of recent years in overcoming the strength-ductility trade-off. To this effect, also twin boundaries in nano-lamellar lightweight Ti-Al alloys promise a great potential, but their contribution to the deformation and fracture behavior needs to be better understood for designing optimal microstructures. To this end, we carry out linear elastic fracture mechanics informed large-scale atomistic simulations of fully lamellar microstructures consisting of the so-called ”true twin” boundaries in γ-TiAl. We find that nano-scale lamellae are not only effective in improving the fracture toughness and crack growth resistance, but also that the lamellar size controls the crack tip mechanisms. We identify a critical lamella thickness in the region between 1.64 and 3.04 nm, above which the crack tip events are primarily dislocation-based plasticity and the critical fracture initiation toughness exhibits an increasing trend with decreasing lamella size. Below the critical thickness, a decline in fracture toughness is observed and the crack tip propagation mechanisms are quasi-brittle in nature, i.e. the cleavage of atomic bonds at the crack tip is accompanied by plasticity events, such as twin-boundary migration and dislocation nucleation. A layer-wise analysis of the unstable stacking fault energy, the energy barrier for dislocation nucleation, that the critical thickness is of a similar value as the distance from the twin boundary at which bulk properties are restored. © 2022

Deformation twinning is rarely found in bulk face-centered cubic (FCC) alloys with very high stacking fault energy (SFE) under standard loading conditions. Here, based on results from bulk quasi-static tensile experiments, we report deformation twinning in a micrometer grain-sized compositionally complex steel (CCS) with a very high SFE of ~79 mJ/m2, far above the SFE regime for twinning (<~50 mJ/m2) reported for FCC steels. The dual-nanoprecipitation, enabled by the compositional degrees of freedom, contributes to an ultrahigh true tensile stress up to 1.9 GPa in our CCS. The strengthening effect enhances the flow stress to reach the high critical value for the onset of mechanical twinning. The formation of nanotwins in turn enables further strain hardening and toughening mechanisms that enhance the mechanical performance. The high stress twinning effect introduces a so far untapped strengthening and toughening mechanism, for enabling the design of high SFEs alloys with improved mechanical properties. © 2022, The Author(s).

A method for combinatorial sputter deposition of thin films on microparticles is presented. The method is developed for a laboratory-scale magnetron sputter system and uses a piezoelectric actuator to agitate the microparticles through oscillation. Custom-made components enable to agitate up to nine separate batches of particles simultaneously. Due to the agitation, the whole surface of the particles can be exposed to the sputter flux and thus completely covered with a thin film. By sputtering a CrMnFeCoNi high entropy alloy target, separate batches of polystyrene microspheres (500 μm monodisperse diameter), Fe alloy particles (300 μm mean size) and NaCl salt particles (350 μm mean size) were simultaneously coated with a homogeneous thin film. In contrast, a CrMnFeCoNi thin film that was deposited on agglomerating Al particles (5 μm mean size) only partially covers the surface of the particles. By co-sputtering a CrMn, an FeCo and a Ni target, nine separate batches of Al particles (25 μm mean size) were coated with a CrMnFeCoNi thin film with a composition gradient. These depositions demonstrate the ability to coat different types of particles with uniform films (from elemental to multinary compositions) and to deposit films with composition gradients on uniform particles. © 2022 Elsevier B.V.

Aluminum oxides, oxyhydroxides, and hydroxides are important in different fields of application due to their many attractive properties. However, among these materials, tohdite (5Al2O3·H2O) is probably the least known because of the harsh conditions required for its synthesis. Herein, we report a straightforward methodology to synthesize tohdite nanopowders (particle diameter ∼13 nm, specific surface area ∼102 m2g-1) via the mechanochemically induced dehydration of boehmite (γ-AlOOH). High tohdite content (about 80%) is achieved upon mild ball milling (400 rpm for 48 h in a planetary ball mill) without process control agents. The addition of AlF3can promote the crystallization of tohdite by preventing the formation of the most stable α-Al2O3, resulting in the formation of almost phase-pure tohdite. The availability of easily accessible tohdite samples allowed comprehensive characterization by powder X-ray diffraction, total scattering analysis, solid-state NMR (1H and 27Al), N2-sorption, electron microscopy, and simultaneous thermal analysis (TG-DSC). Thermal stability evaluation of the samples combined with structural characterization evidenced a low-temperature transformation sequence: 5Al2O3·H2O → κ-Al2O3→ α-Al2O3. Surface characterization via DRIFTS, ATR-FTIR, D/H exchange experiments, pyridine-FTIR, and NH3-TPD provided further insights into the material properties. © 2022 American Chemical Society. All rights reserved.

Nitrogen (N) in steels can improve their mechanical strength by solid solution strengthening. Processing N-alloyed steels with additive manufacturing, here laser powder bed fusion (PBF-LB), is challenging as the N-solubility in the melt can be exceeded. This degassing of N counteracts its intended positive effects. Herein, the PBF-LB processed 316L stainless steel with increased N-content is investigated and compared to PBF-LB 316L with conventional N-content. The N is introduced into the steel by nitriding the powder and mixing it with the starting powder to achieve an N-content of approximately 0.16 mass%. Thermodynamic calculations for maximum solubility to avoid N outgassing and pore formation under PBF-LB conditions are performed beforehand. Based on the results, a higher defect tolerance under fatigue characterized by Murakami model can be achieved without negatively influencing the PBF-LB processability of the 316L steel. The increased N-content leads to higher hardness (+14%), yield strength (+16%), tensile strength (+9%), and higher failure stress in short time fatigue test (+16%). © 2022 The Authors. Advanced Engineering Materials published by Wiley-VCH GmbH.

During reactive layer growth in binary diffusion couples new phases can nucleate and grow. In the present work we perform in- and ex-situ interdiffusion studies in the system Ni-Al using X-ray diffraction (XRD) and analytical transmission electron microscopy (TEM). We investigate the reaction between 270 °C and 500 °C. We show that in the early stages of the solid-state reaction a small polycrystalline aluminide layer forms, while preferential grain growth follows in the later stage. In the reaction layer we detect the presence of Al3Ni by XRD and electron diffraction. Local chemical analysis by EDX in the TEM suggests that a second aluminide phase forms simultaneously. An in-situ TEM study at 380 °C shows layer growth of about 0.042 nm/s with a linear time dependence. We interpret this rate law on the basis of an interface-controlled reaction and discuss our results in the light of what is known about layer growth in thin film diffusion couples (presence/absence of predicted phases, linear/parabolic rate laws) and in view of results from the Ni-Al system published in the literature. Areas in need of further work are identified. © 2022 The Authors

Selective laser melting (SLM), taking advantage of its inherent rapid cooling rates and near-net-shape forming ability, has been employed to fabricate bulk metallic glasses (BMGs). However, crystallization is frequently triggered during the SLM process, which results in the loss of advantageous properties of BMGs, such as extremely high hardness and near-theoretical yield strength. Although many studies have been conducted to investigate SLM of BMGs, there is still a lack of knowledge about the microstructural and compositional evolution during the laser beam processing, particularly the micromechanical property response upon crystallization. In the present work, a systematic investigation is performed to gain a much better understanding about the evolution of microstructure and composition as well as the corresponding micromechanical property change during multiple laser beam melting. The material used in this study is an industrial-grade Zr-based BMG Zr59.3Cu28.8Al10.4Nb1.5 (AMZ4) with two different oxygen levels. AMZ4 demonstrates its good thermal stability by the fact that observable crystalline structure appears around the melt pool only after more than once laser beam treatment. The compositional stability of AMZ4 is manifested by the homogeneous elemental distribution on the melt pool area after even twenty-five laser beam remelting. The laser-metal interaction, melting and subsequent solidification are not effectively influenced by the emerging and expanding of crystallization zone (or heat affected zone, HAZ). Higher oxygen content results in not only a larger HAZ but also more quenched-in nuclei at the melt pool bottom. The HAZ does not exhibit a fully crystallized structure, but rather has a mixture of amorphous and crystalline phases. Crystallization of AMZ4 leads to an increase in hardness and Young's modulus of the material. © 2022 Elsevier B.V.

Cu films were grown on (0001) α-Al2O3 single-crystals by magnetron sputtering. The growth behavior was manipulated by Ar+-ion sputter cleaning of the substrates at kinetic energies between 100 and 500 eV, changing the sputter rate from 0.75 to 1.1 nm/s, and using nominal substrate temperatures of 100 and 200 °C, respectively. Polycrystalline Cu films formed on α-Al2O3 substrates after an Ar+-ion bombardment at 500 eV, while epitaxial Cu films evolved when Ar+-ion energies of 100 and 200 eV were used. The epitaxial Cu films always consisted of two twin-related growth variants. However, two different orientation relationships emerged which differ by a 30° in-plane rotation of the (111) oriented Cu films when the deposition rate is changed from 0.75 to 1.1 nm/s. The results will be discussed on the basis of differences in the growth process. © 2005 Carl Hanser Verlag, München.

We study single-site and two-site defect structures in B2-type Fe-Al alloys by means of density functional theory supercell calculations. The defect formation energies are calculated as functions of the chemical potential, which are used to obtain the dependence of the defect concentrations on Al content at different temperatures. We also examine the converging behavior of the formation energies with respect to the supercell size to study the corresponding limit of dilute defects. The effect of magnetism is investigated by considering nonmagnetic, ferromagnetic, and paramagnetic states, calculations for the latter showing that the magnitude of the local magnetic moments strongly impacts the defect formation energies. The methodological studies are used to provide explanations for the wide spread of defect formation energies reported by experiments and other theoretical investigations. Based on these insights, the stability of the B2-FeAl structure as a function of Al concentration is obtained and discussed. © 2022 authors. Published by the American Physical Society.published article's title, journal citation, and DOI. Open access publication funded by the Max Planck Society.

While age-hardened austenitic high-Mn and high-Al lightweight steels exhibit excellent strength-ductility combinations, their properties are strongly degraded when mechanically loaded under harsh environments, e.g. with the presence of hydrogen (H). The H embrittlement in this type of materials, especially pertaining to the effect of κ-carbide precipitation, has been scarcely studied. Here we focus on this subject, using a Fe-28.4Mn-8.3Al-1.3C (wt%) steel in different microstructure conditions, namely, solute solution treated and age-hardened. Contrary to the reports that grain boundary (GB) κ-carbides precipitate only during overaging, site-specific atom probe tomography and scanning transmission electron microscopy (STEM) reveal the existence of nanosized GB κ-carbides at early stages of aging. We correlate this observation with the deterioration of H embrittlement resistance in aged samples. While H pre-charged solution-treated samples fail by intergranular fracture at depths consistent with the H ingress depth (∼20 µm), age-hardened samples show intergranular fracture features at a much larger depth of above 500 µm, despite similar amount of H introduced into the material. This difference is explained in terms of the facile H-induced decohesion of GB κ-carbides/matrix interfaces where H can be continuously supplied through internal short-distance diffusion to the propagating crack tips. The H-associated decohesion mechanisms are supported by a comparison with the fracture behavior in samples loaded under the cryogenic temperature and can be explained based on dislocation pileups and elastic misfit at the GB κ-carbide/matrix interfaces. The roles of other plasticity-associated H embrittlement mechanisms are also discussed in this work based on careful investigations of the dislocation activities near the H-induced cracks. Possible alloying and microstructure design strategies for the enhancement of the H embrittlement resistance in this alloy family are also suggested. © 2022

There are several facets of aluminum when it comes to sustainability. While it helps to save fuel due to its low density, producing it from ores is very energy-intensive. Recycling it shifts the balance towards higher sustainability, because the energy needed to melt aluminum from scrap is only about 5% of that consumed in ore reduction. The amount of aluminum available for recycling is estimated to double by 2050. This offers an opportunity to bring the metallurgical sector closer to a circular economy. A challenge is that large amounts of scrap are post-consumer scrap, containing high levels of elemental contamination. This has to be taken into account in more sustainable alloy design strategies. A “green aluminum” trend has already triggered a new trading platform for low-carbon aluminum at the London Metal Exchange (2020). The trend may lead to limits on the use of less-sustainable materials in future products. The shift from primary synthesis (ore reduction) to secondary synthesis (scrap melting) requires to gain better understanding of how multiple scrap-related contaminant elements act on aluminum alloys and how future alloys can be designed upfront to become scrap-compatible and composition-tolerant. The paper therefore discusses the influence of scrap-related impurities on the thermodynamics and kinetics of precipitation reactions and their mechanical and electrochemical effects; impurity effects on precipitation-free zones around grain boundaries; their effects on casting microstructures; and the possibilities presented by adjusting processing parameters and the associated mechanical, functional and chemical properties. The objective is to foster the design and production of aluminum alloys with the highest possible scrap fractions, using even low-quality scrap and scrap types which match only a few target alloys when recycled. © 2022 The Authors

Ever more stringent regulations on greenhouse gas emissions from transportation motivate efforts to revisit materials used for vehicles1. High-strength aluminium alloys often used in aircrafts could help reduce the weight of automobiles, but are susceptible to environmental degradation2,3. Hydrogen ‘embrittlement’ is often indicated as the main culprit4; however, the exact mechanisms underpinning failure are not precisely known: atomic-scale analysis of H inside an alloy remains a challenge, and this prevents deploying alloy design strategies to enhance the durability of the materials. Here we performed near-atomic-scale analysis of H trapped in second-phase particles and at grain boundaries in a high-strength 7xxx Al alloy. We used these observations to guide atomistic ab initio calculations, which show that the co-segregation of alloying elements and H favours grain boundary decohesion, and the strong partitioning of H into the second-phase particles removes solute H from the matrix, hence preventing H embrittlement. Our insights further advance the mechanistic understanding of H-assisted embrittlement in Al alloys, emphasizing the role of H traps in minimizing cracking and guiding new alloy design. © 2022, The Author(s).

This paper focuses on the oxidation behavior of novel double-ceramic-layer thermal barrier coatings (DCL TBCs) deposited by atmospheric plasma spraying (APS) and suspension plasma spraying (SPS). Four kinds of APS-SPS DCL TBCs with dense/porous columnar structured or vertically cracked microstructures were prepared. The oxidation behavior of the APS-SPS DCL TBCs were tested and the underlying mechanisms were further discussed. Results showed that the developed APS-SPS DCL TBCs have a better oxidation resistance than the single layer SPS TBC that was tested for comparison. In the long-term oxidation, the thermally grown oxide (TGO) can be divided into two layers, the outer mixed oxide and inner Al2O3 layer, in which the growth rate of mixed oxide in TGO changed during oxidation. In terms of the oxidation rate and oxidation lifetime, segmented APS-SPS TBCs has a slightly better performance than the columnar APS-SPS TBCs. Among the four different APS-SPS TBCs, the segmented dense APS-SPS TBCs with low vertical crack density appears to have more potential to be used for industrial application. © 2022

The Al0.75CoCrFeNi alloy (Al16Co21Cr21Fe21Ni21 in at.%) presents a lamellar microstructure in the as-cast state consisting of a spinodally-decomposed B2/BCC matrix and Widmanstätten-type FCC plates. In this study, to retain the lamellar microstructure and improve tensile strength, Al16Co21Cr21-xFe21Ni21Mox alloys with x ≤ 10 at.% were investigated. For x = 2 at.%, the Widmanstätten microstructure changed into a vermicular one due to the stabilization of the BCC phase. With increasing the Mo/Cr ratio, the BCC phase transformed into topologically close-packed (TCP) phases, i.e., σ phase for x = 4 at.% and R phase for x ≥ 6 at.%, whose volume fractions increases with x. The as-cast alloys with x = 10 and 4 at.% presented the largest microhardness of ~600 HV0.5. The former had the highest volume fraction in TCP phases, which are hard and brittle while the latter presented the finest microstructure (enhanced phase boundary strengthening). While the alloys with x > 4 at.% were too brittle to machine tensile specimens, the others were tested between 20 and 700 °C. The ultimate tensile strength increased with increasing x up to ~1460 MPa for x = 4 at.% at 400 °C. At 700 °C, the strength of all alloys significantly decreased due to the softening of the B2 phase. Most of them had limited ductility and showed intergranular fracture except for x = 4 at.% presenting pronounced necking with ~38% ductility. The latter effect was attributed to the occurrence of interfacial sliding resulting in cavitation at grain boundaries and interphase boundaries. © 2021 The Author(s)

This study presents an investigation on the specific electrical conductivity of the cathode materials used in an aluminium electrolysis cell over a temperature range between room temperature and 950 °C. Those materials are subjected to a diffusion related aging process due to the high operating temperature of the cell, leading to a change in chemical composition and microstructure. The materials were investigated both in the initial state before use in an aluminium electrolysis cell and after an operating period of 5 years. It is shown that the changes in chemical composition and thus also in microstructure over the service life at elevated operating temperature exert an effect on the electrical conductivity. In addition, calculations based on thermodynamic data were used to relate phase transformations to the changes in electrical conductivity. On the one hand, the electrical conductivity of the collector bar at 950 °C is reduced by about 11% after 5 years of service. On the other hand, the ageing process has a positive influence on the cast iron with an increased conductivity by about 41% at 950 °C. The results provide an understanding how diffusion related processes in the cathode materials affect energy efficiency of the aluminium electrolysis cell. © 2022, The Author(s).

The electrochemical properties of high strength 7xxx aluminium alloys strongly depend on the substitutional occupancy of Zn by Cu and Al in the strengthening η-phase with the two-sublattice structure, and its microstructural and compositional prediction is the key to design of new generation corrosion resistant alloys. In this work, we have developed a chemical-potential-based phase-field model capable of describing multi-component and two-sublattice ordered phases, during commercial multi-stage artificial ageing treatments, by directly incorporating the compound energy CALPHAD formalism. The model developed has been employed to explore the complex compositional pathway for the formation of the η-phase in Al-Zn-Mg-Cu alloys during heat treatments. In particular, the influence of alloy composition, solute diffusivity, and heat treatment parameters on the microstructural and compositional evolution of η-phase precipitates, was systematically investigated from a thermodynamic and kinetic perspective and compared to electron probe microanalysis validation data. The simulated η-phase growth kinetics and the matrix residual solute evolution in the AA7050 alloy indicates that Zn depletion mainly controlled the η-phase growth process during the early stage of ageing, resulting in fast η-phase growth kinetics, enrichment of Zn in the η-phase, and an excess in residual Cu in the matrix. The gradual substitution of Zn by Cu atoms in the η-phase during the later ageing stage was in principle a kinetically controlled process, owing to the slower diffusivity of Cu relative to Zn in the matrix. It was also found that the higher nominal Zn content in alloys like the AA7085 alloy, compared to the AA7050 alloy, could significantly enhance the chemical potential of Zn, but this had a minor influence on Cu, which essentially led to the higher Zn content (and consequently lower Cu) seen in the η-phase. Finally, substantial depletion of Zn and supersaturation of Cu in the matrix of the AA7050 alloy was predicted after 24 h ageing at 120 ∘C, whereas the second higher-temperature ageing stage at 180 ∘C markedly enhanced the diffusion of Cu from the supersaturated matrix into the η-phase, while the matrix residual Zn content was only slightly affected. © 2021 The Author(s)

Titanium alloys can suffer from halide-associated stress corrosion cracking at elevated temperatures e.g., in jet engines, where chlorides and Ti-oxide promote the cracking of water vapour in the gas stream, depositing embrittling species at the crack tip. Here we report, using isotopically-labelled experiments, that crack tips in an industrial Ti-6Al-2Sn-4Zr-6Mo alloy are strongly enriched (>5 at.%) in oxygen from the water vapour, far greater than the amounts (0.25 at.%) required to embrittle the material. Surprisingly, relatively little hydrogen (deuterium) is measured, despite careful preparation and analysis. Therefore, we suggest that a combined effect of O and H leads to cracking, with O playing a vital role, since it is well-known to cause embrittlement of the alloy. In contrast it appears that in α + β Ti alloys, it may be that H may drain away into the bulk owing to its high solubility in β-Ti, rather than being retained in the stress field of the crack tip. Therefore, whilst hydrides may form on the fracture surface, hydrogen ingress might not be the only plausible mechanism of embrittlement of the underlying matrix. This possibility challenges decades of understanding of stress-corrosion cracking as being related solely to the hydrogen enhanced localised plasticity (HELP) mechanism, which explains why H-doped Ti alloys are embrittled. This would change the perspective on stress corrosion embrittlement away from a focus purely on hydrogen to also consider the ingress of O originating from the water vapour, insights critical for designing corrosion resistant materials. © 2022 Acta Materialia Inc.

Soft magnetic materials (SMMs) serve in electrical applications and sustainable energy supply, allowing magnetic flux variation in response to changes in applied magnetic field, at low energy loss1. The electrification of transport, households and manufacturing leads to an increase in energy consumption owing to hysteresis losses2. Therefore, minimizing coercivity, which scales these losses, is crucial3. Yet meeting this target alone is not enough: SMMs in electrical engines must withstand severe mechanical loads; that is, the alloys need high strength and ductility4. This is a fundamental design challenge, as most methods that enhance strength introduce stress fields that can pin magnetic domains, thus increasing coercivity and hysteresis losses5. Here we introduce an approach to overcome this dilemma. We have designed a Fe–Co–Ni–Ta–Al multicomponent alloy (MCA) with ferromagnetic matrix and paramagnetic coherent nanoparticles (about 91 nm in size and around 55% volume fraction). They impede dislocation motion, enhancing strength and ductility. Their small size, low coherency stress and small magnetostatic energy create an interaction volume below the magnetic domain wall width, leading to minimal domain wall pinning, thus maintaining the soft magnetic properties. The alloy has a tensile strength of 1,336 MPa at 54% tensile elongation, extremely low coercivity of 78 A m−1 (less than 1 Oe), moderate saturation magnetization of 100 A m2 kg−1 and high electrical resistivity of 103 μΩ cm. © 2022, The Author(s).

Grain boundaries (GBs) are planar lattice defects that govern the properties of many types of polycrystalline materials. Hence, their structures have been investigated in great detail. However, much less is known about their chemical features, owing to the experimental difficulties to probe these features at the atomic length scale inside bulk material specimens. Atom probe tomography (APT) is a tool capable of accomplishing this task, with an ability to quantify chemical characteristics at near-atomic scale. Using APT data sets, we present here a machine-learning-based approach for the automated quantification of chemical features of GBs. We trained a convolutional neural network (CNN) using twenty thousand synthesized images of grain interiors, GBs, or triple junctions. Such a trained CNN automatically detects the locations of GBs from APT data. Those GBs are then subjected to compositional mapping and analysis, including revealing their in-plane chemical decoration patterns. We applied this approach to experimentally obtained APT data sets pertaining to three case studies, namely, Ni-P, Pt-Au, and Al-Zn-Mg-Cu alloys. In the first case, we extracted GB specific segregation features as a function of misorientation and coincidence site lattice character. Secondly, we revealed interfacial excesses and in-plane chemical features that could not have been found by standard compositional analyses. Lastly, we tracked the temporal evolution of chemical decoration from early-stage solute GB segregation in the dilute limit to interfacial phase separation, characterized by the evolution of complex composition patterns. This machine-learning-based approach provides quantitative, unbiased, and automated access to GB chemical analyses, serving as an enabling tool for new discoveries related to interface thermodynamics, kinetics, and the associated chemistry-structure-property relations. © 2022 The Authors

A complex interplay between magnetic domain structure and crystalline imperfections, here twins, is revealed in a rare-earth-free MnAl bulk magnet. The magnetic domains are observed to be in the nanometer range for a large part of the magnetic structure and to scale with the number density of twins formed during thermal processing. We explain this phenomenon by a reduction in domain-wall energy at the twinned regions as proven by ab initio calculations. In addition, our atomic-scale analysis reveals that the twin boundaries contain excess Mn atoms that reduce the local magnetization, serving as an obstacle for domain wall motion. These insights can help guide the strategic design of magnetic materials by controlling the initial phase distribution to tailor the twin density and hence, the distribution of domains. © 2021 authors.

Vulnerability of structures to damage during their service time brings up the necessity of design and implementation of an intelligent procedure to assure the health of the structure. In the sight of this requisite, current work deals with extending the capability of a dual Kalman filter (DKF) state estimation scheme to assist vibration-based health monitoring methods. This is met by estimating the response of the structure for locations at which a sensor cannot be placed. The capability of the DKF method in the estimation of states of a linear system with an unknown input has been presented in various recent works. In this paper, a DKF approach incorporated with a reduced order structural model (in this case an aluminum plate) is utilized to obtain an estimation of applied force and the response of the structure in terms of acceleration, velocity, and displacement. These estimations are based on measured accelerations at a limited number of points on the aluminum plate as well as the state-space model of the dynamic system. Numerical simulations and experimental works are performed to obtain the mentioned datasets. To assess the robustness of the method concerning various conditions, the effect of the frequency, as well as type of the function of the input force on the validity of the method, is presented. Moreover, it is shown to what extent the number of selected modes in model reduction procedure can influence the accuracy of the DKF technique. © 2021, Springer Nature Switzerland AG.

Additive manufacturing with polymers is typically performed using techniques such as stereolithography, selective laser sintering (SLS), or fused deposition modeling. SLS of unmodified powders with CO2 lasers represents the state of the art in powder-based polymer additive manufacturing. In the presented work, thermoplastic polyurethane was successfully processed for the first time with a powder feed technique, which is similar to the well-known laser metal deposition. The powder material was doped with carbon black in order to increase the absorptivity of the powder material for laser radiation in the near-infrared range. Various geometries were produced using a standard laser cladding setup with a modified powder feeding system and an Nd:YAG laser. The powder material and the generated structures were characterized by scanning electron microscopy. Structural properties, e.g., porosity, were controlled by different fabrication strategies and process parameters. Furthermore, hybrid structures consisting of metal and polymer parts were successfully produced in the same experimental setup by using two different powder feeders. © 2021 Author(s).

A proportional-integral-derivative (PID) controller is one of the most popular and commonly used controllers. Although this controller has been established as a control standard, still it has to cope with some difficulties. Tuning the parameters (proportional, integral and derivative gains) of a PID controller manually requires a large experience and can be a tedious task. In this work, we propose an optimization based approach to automatically tune these three parameters as the system is driven towards its desired behaviour. The parameters of the PID controller are tuned using a neural network (NN) with a radial basis (RB) activation function, while the parameters of the NN are optimized using a stochastic gradient descent (SGD) algorithm. This enables the system to learn online in realtime. Further, this method is tested in Simulink environment on a benchmark of the vibration suppression for a clamped-free flexible aluminum beam. The starting point for the controller design is the model of the beam obtained through the subspace model identification. Further on, using the NN the model update is performed along with the PID parameter optimization. © 2021 IEEE.

We investigated the nucleation and growth of α precipitates in the presence of nano-scale, titanium-rich, ordered-orthorhombic O″ precipitates formed during heating at 5 °C/min to 400 °C in a metastable β-Ti alloy, Ti-5Al-5Mo-5V-3Cr. The Oʺ precipitates are found to assist α nucleation by serving as preferential nucleation sites. In the very initial stages of its precipitation, the α phase is found to have formed via a coupled diffusional-displacive mode as titanium-rich plates. At this stage, aluminum partitions equally between the β matrix and the growing α precipitates, but slowly diffuses up-hill into the α phase during isothermal aging at 400 °C for 15 h. The interplay between such pre-formed metastable phases and α can be exploited to tailor the microstructure, by refining the α distribution, and consequently improve the mechanical properties of β-Ti alloys. Our work paves the way for exploiting this cascade of metastable phases for further microstructural engineering of β-Ti alloys. © 2020

Using both novel high-throughput screening via combinatorial thin film deposition and conventional bulk alloy synthesis techniques, a large region of the AlCrFeNiTi composition space has been probed for alloys that could serve as low cost alternatives to nickel-base superalloys for medium-to-high temperature structural applications. Phase formation trends in this highly complex alloying system have been determined using characterisation techniques that span multiple length scales—from bulk X-ray diffraction and differential scanning calorimetry to atomically resolved scanning transmission electron microscopy and energy dispersive X-ray spectroscopy. A large region of stability for both disordered A2 and ordered B2/L21 type phases is observed, with several compositions exhibiting fine-scaled precipitation structures of these two phases. For alloys with ≥20 at.% Al, the precipitation structure was further refined to a nano-scale lamellar arrangement of A2 and B2/L21 phases. Formation of C14 Laves phase, especially for compositions with >10 at.% Ti, has consistently been observed. We include a screening of the mechanical properties based on nanoindentation and macroscopic hardness test data correlated with scanning electron microscope (SEM) observations of the hardness indents. The phase formation trends observed by both combinatorial thin film deposition and bulk alloy synthesis are discussed in detail for samples in the as-deposited and as-cast conditions, respectively. © 2020 Elsevier Ltd

We present a first-principles assessment of the finite-temperature thermodynamic properties of the intermetallic Al3Sc phase including the complete spectrum of excitations and compare the theoretical findings with our dilatometric and calorimetric measurements. While significant electronic contributions to the heat capacity and thermal expansion are observed near the melting temperature, anharmonic contributions, and electron–phonon coupling effects are found to be relatively small. On the one hand, these accurate methods are used to demonstrate shortcomings of empirical predictions of phase stabilities such as the Neumann–Kopp rule. On the other hand, their combination with elasticity theory was found to provide an upper limit for the size of Al3Sc nanoprecipitates needed to maintain coherency with the host matrix. The chemo-mechanical coupling being responsible for the coherency loss of strengthening precipitates is revealed by a combination of state-of-the-art simulations and dedicated experiments. These findings can be exploited to fine-tune the microstructure of Al-Sc-based alloys to approach optimum mechanical properties. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.

Rational design of highly active electrocatalysts for the oxygen evolution reaction (OER) is critical to improving overall electrochemical water splitting efficiency. This study suggests hollow CeO2@Co2N nanosheets synthesized using Co-ZIF-L as a precursor, followed by a hydrothermal reaction and a nitridation process as very attractive OER catalysts. The increased activity is supposed to be due to nitridation and strong electronic interaction between CeO2 and Co2N that contribute to the formation of active CoOOH phase. The synthesized CeO2@Co2N exhibits low overpotentials of 219 and 345 mV at OER current densities of 10 and 100 mA cm–2, respectively, as well as a long-term durability of 30 h at a comparatively high current density of 100 mA cm−2. © 2021 The Authors. Advanced Materials Interfaces published by Wiley-VCH GmbH

The phase stability of a bcc AlNbTiV high-entropy alloy at elevated temperatures is studied using a combination of machine-learning interatomic potentials, first-principles calculations, and Monte Carlo simulations. The simulations reveal a B2 ordering below about 1700 K, mainly caused by a strong site preference of Al and Ti. A much weaker site preference for V and Nb is observed, strongly affecting the alloys total configurational entropy. The underlying mechanisms of the B2 phase stability as opposed to the random solid solution are discussed in terms of a high persisting configurational entropy of the B2 phase due to strong sublattice site disorder. © 2021 authors.

The internal twin-boundaries in lamellar γ-TiAl alloys, namely true-twin (TT), rotational boundary (RB), and pseudo-twin (PT), are known to be effective in strengthening the TiAl microstructures. Nevertheless, for designing microstructures with optimised mechanical properties, a better understanding of the role of these boundaries on fracture behavior is still required. To this end, we study how and to what degree crack advancement is affected by the local lattice orientation and atomic structure at the various twin boundaries. Molecular statics simulations were performed in conjunction with a linear elastic fracture mechanics based analysis, to understand the inter-lamellar and as well as trans-lamellar crack advancement at a TT, RB, and PT interface. The fracture toughness as well as the crack advancement mechanisms of the inter-lamellar cracks depend critically on the propagation direction. For instance, cracks along 〈112¯] in the TT, RB, and PT plane always emit dislocations at the crack tip, while the cracks along the opposite direction are brittle in nature. When it comes to trans-lamellar crack advancement, the crack tip shows significant plastic deformation and toughening for all interfaces. However, at a TT, a brittle crack is able to penetrate through the interface at a higher applied load, and propagates in the adjacent γ′ phase, while in the case of RB and PT, the crack tip is blunted and arrested at or near the boundary, resulting in dislocation emission and crack tip toughening. This suggests that a variation of the sequence of the different rotational boundaries could be a possibility to tune the crack tip plasticity and toughening in lamellar TiAl. © 2021 The Author(s)

Achieving high mechanical strength and ductility in age-hardenable Al7000 series (Al–Zn–Mg) alloys fabricated by selective laser melting (SLM) remains challenging. Here, we show that crack-free AlZnMgCuScZr alloys with an unprecedented strength–ductility synergy can be fabricated via SLM and heat treatment. The as-built samples had an architectured microstructure consisting of a multimodal grain structure and a hierarchical phase morphology. It consisted of primary Al3(Scx,Zr1−x) particles which act as inoculants for ultrafine grains, preventing crack formation. The metastable Mg-, Zn-, and Cu-rich icosahedral quasicrystals (I-phase) ubiquitously dispersed inside the grains and aligned as a filigree skeleton along the grain boundaries. The heat treated SLM-produced AlZnMgCuScZr alloy exhibited tunable mechanical behaviors through trade-off among the hierarchical features, including the dual-nanoprecipitation, viz, η′ phase, and secondary (Al,Zn)3(Sc9Zr), and grain coarsening. Less coarsening of grains and (Al,Zn)3(Sc9Zr) particles, due to a reduced solution treatment temperature and time, could overwhelm the more complete dissolution of I-phase (triggering more η′ phase), resulting in higher yield strength. Optimal combination of the hierarchical features yields the highest yield strength (∼647 MPa) among all reported SLM-produced Al alloys to date with appreciable ductility (∼11.6%). The successful fabrication of high-strength Al7000 series alloys with an adjustable hierarchical microstructure paves the way for designing and fine-tuning SLM-produced aluminum engineering components exposed to high mechanical loads. © 2021 Elsevier Ltd

The effectiveness of the mechanism of precipitation strengthening in metallic alloys de-pends on the shapes of the precipitates. Two different material systems are considered: tetragonal γ′′ precipitates in Ni-based alloys and tetragonal θ′ precipitates in Al-Cu-alloys. The shape formation and evolution of the tetragonally misfitting precipitates was investigated by means of experiments and phase-field simulations. We employed the method of invariant moments for the consistent shape quantification of precipitates obtained from the simulation as well as those obtained from the experiment. Two well-defined shape-quantities are proposed: (i) a generalized measure for the particles aspect ratio and (ii) the normalized λ2, as a measure for shape deviations from an ideal ellipse of the given aspect ratio. Considering the size dependence of the aspect ratio of γ′′ precipitates, we find good agreement between the simulation results and the experiment. Further, the precipitates’ in-plane shape is defined as the central 2D cut through the 3D particle in a plane normal to the tetragonal c-axes of the precipitate. The experimentally observed in-plane shapes of γ′′-precipitates can be quantitatively reproduced by the phase-field model. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.

The modification of metal alloy powders by coating with nanoparticles offers the possibility to improve additive manufacturing processes, in particular the powder bed fusion of metals with laser beams (PBF/LB-M), from the material side of view. Subsequently, component qualities including mechanical properties and microstructural characteristics could be improved. Furthermore, the modification enables improved energy utilization due to an increase in laser absorption. In this work three commercial additive manufacturing powders, namely stainless steel (1.4404), tool steel (1.2709), and aluminum alloy (3.2381) were coated with three different nanoparticles (Silicon carbide (SiC), few layer graphene (FLG), and iron oxide black (IOB) to increase the laser light absorption in the PBF/LB/M process, mechanical properties, and flowability of the powders. The coating was conducted within a fluidized bed system, resulting in homogeneous coatings. This study demonstrates, that well scalable processes i.e. stirred media milling and fluidized bed coating have the potential to improve the commercial AM powders regarding their bulk density, flowability, and energy absorption, which is a crucial step towards an improvement in the efficiency of the whole PBF process. Overall important information and relations were gathered to transfer them to the real powder deposition process in future work. © 2021

A systematic study of the compression creep properties of a single-crystalline Co-base superalloy (Co-9Al-7.5W-2Ta) was conducted at 950, 975 and 1000°C to reveal the influence of temperature and the resulting diffusion velocity of solutes like Al, W and Ta on the deformation mechanisms. Two creep rate minima are observed at all temperatures indicating that the deformation mechanisms causing these minima are quite similar. Atom-probe tomography analysis reveals elemental segregation to stacking faults, which had formed in the γ′ phase during creep. Density-functional-theory calculations indicate segregation of W and Ta to the stacking fault and an associated considerable reduction of the stacking fault energy. Since solutes diffuse faster at a higher temperature, segregation can take place more quickly. This results in a significantly faster softening of the alloy, since cutting of the γ′ precipitate phase by partial dislocations is facilitated through segregation already during the early stages of creep. This is confirmed by transmission electron microscopy analysis. Therefore, not only the smaller precipitate fraction at higher temperatures is responsible for the worse creep properties, but also faster diffusion-assisted shearing of the γ′ phase by partial dislocations. The understanding of these mechanisms will help in future alloy development by offering new design criteria. © 2021

The good oxidation resistance of MAX phases up to temperatures around 1200 °C can be compromised for long exposure due to the breakaway of the protective alumina layer. Herein, we unveil a mechanism of breakaway oxidation of the Ti2AlC MAX phase, identifying the main trigger and the solutions to avoid it. It is caused by excessive rumpling of the oxide scale on surfaces with arithmetical mean roughness (Ra) > 3 µm and constitutes a key factor in subsequent consumption of Ti2AlC. First, the oxide scale experienced rumpling due to significant radial stresses generated at the Ti2AlC/oxide interface. Second, scale blistering resulted from substantial buckling due to the evolution of in-plane stresses and lateral lengthening. Third, blister collapse and exposure of the underlying Al-depleted Ti2AlC surface led to rapid ingress of oxygen and oxide/substrate interface recession. The self-healing ability of Ti2AlC has been restrained and breakaway oxidation kinetics following a linear trend have been initiated. Similarly, breakaway oxidation was observed on micro-damaged surfaces. A mixed oxide layer with high porosity mainly composed of rutile titanium dioxide (TiO2) promptly formed on these surfaces, gradually consuming the base Ti2AlC material. © 2021

The unipolar pulsed-plasma electrolytic oxidation (PEO) of aluminum has been replaced by bipolar pulsed methods that use a so-called 'soft-sparking'mode. This method results in an effective reduction of intense microdischarges, which are detrimental to the oxide layer. In a previous publication, we developed an in-situ multivariable microdischarge control scheme using unipolar pulsing. Using this method, it is possible to restrict the mean microdischarge size to well-defined limits, while at the same time influencing the mean microdischarge energy, number density or spectral emission behaviour. This method operates well inside a frequency range of f = 1-20 kHz. Although this method shows highly desirable plasma control properties, the mechanisms defining this frequency-dependent controllability are unclear. The aim of this study is to visualize the spatio-temporal behavior of microdischarges in higher frequency ranges. First, a wavelet transform was performed to estimate the temporal evolution of microdischarge lifetimes. Ceramic coatings were then deposited on aluminum alloy substrates in an aqueous solution using unipolar pulsed galvanostatic PEO. The aluminum samples were coated for 30 min at frequencies of f1 = 50 Hz, f2 = 5 kHz and f3 = 100 kHz. High-speed imaging was carried out utilizing four synchronized intensified charge-coupled device (ICCD) cameras, each with a 500 ns exposure time. At f2 = 5 kHz, the microdischarges were still able to follow the electrical pulses. In this regime, the process can be divided into two stages, an initial charging of the substrate surface without plasma emission and a subsequent slower evolution of microdischarges. Equivalent circuit model descriptions are given for both processes. At f3 = 100 kHz, microdischarges were not able to follow the pulse frequency, as the lifetimes and risetimes of the microdischarge characteristics were longer than the pulse length. Reignition at the same spatial location, clustering and permanent ignition through pulse periods were observed. © 2020 IOP Publishing Ltd.

High power ultrafast lasers in the short-wave mid-IR wavelength region (2-3m) are of great interest for a large number of applications in science and technology. Finding paths to increase the average power of ultrafast laser systems directly emitting in this wavelength region has seen particularly strong interest, due to the potential of these sources as direct drivers for the generation of XUV, mid-IR and THz. Among different power-scalable technologies, the development of thin-disk lasers (TDLs) at 2m is very promising for power and energy scaling of ultrafast lasers in this wavelength range, but only very few results have so far conclusively shown this potential [1] , [2]. Recently, we have shown the potential of Ho:YAG for further power scaling by demonstrating a cw, single fundamental-mode 2-m TDL with >100 W and 54% optical-to-optical efficiency, representing the highest power TDL around 2m [3]. In the present work, we report first high-power modelocking SESAM-modelocking of this system, reaching an average power of 40-W in ps-pulses, which respresents the highest average power from a modelocked oscillators in the wavelength region. © 2021 IEEE.

Near-net shape components composed of monolithic Ti2AlC and composites thereof, containing up to 20 vol.% Al2O3 fibers, were fabricated by powder injection molding. Fibers were homogeneously dispersed and preferentially oriented, due to flow constriction and shear-induced velocity gradients. After a two-stage debinding procedure, the injection-molded parts were sintered by pressureless sintering at 1250 °C and 1400 °C under argon, leading to relative densities of up to 70% and 92%, respectively. In order to achieve near-complete densification, field assisted sintering technology/spark plasma sintering in a graphite powder bed was used, yielding final relative densities of up to 98.6% and 97.2% for monolithic and composite parts, respectively. While the monolithic parts shrank isotropically, composite assemblies underwent anisotropic densification due to constrained sintering, on account of the ceramic fibers and their specific orientation. No significant increase, either in hardness or in toughness, upon the incorporation of Al2O3 fibers was observed. The 20 vol.% Al2O3 fiber-reinforced specimen accommodated deformation by producing neat and well-defined pyramidal indents at every load up to a 30 kgf (~294 N). © 2021 by the authors. Licensee MDPI, Basel, Switzerland.

The lack of strength and damage tolerance can limit the applications of conventional soft magnetic materials (SMMs), particularly in mechanically loaded functional devices. Therefore, strengthening and toughening of SMMs is critically important. However, conventional strengthening concepts usually significantly deteriorate soft magnetic properties, due to Bloch wall interactions with the defects used for hardening. Here a novel concept to overcome this dilemma is proposed, by developing bulk SMMs with excellent mechanical and attractive soft magnetic properties through coherent and ordered nanoprecipitates (<15 nm) dispersed homogeneously within a face-centered cubic matrix of a non-equiatomic CoFeNiTaAl high-entropy alloy (HEA). Compared to the alloy in precipitate-free state, the alloy variant with a large volume fraction (>42%) of nanoprecipitates achieves significantly enhanced strength (≈1526 MPa) at good ductility (≈15%), while the coercivity is only marginally increased (<10.7 Oe). The ordered nanoprecipitates and the resulting dynamic microband refinement in the matrix significantly strengthen the HEAs, while full coherency between the nanoprecipitates and the matrix leads at the same time to the desired insignificant pinning of the magnetic domain walls. The findings provide guidance for developing new high-performance materials with an excellent combination of mechanical and soft magnetic properties as needed for the electrification of transport and industry. © 2021 The Authors. Advanced Materials published by Wiley-VCH GmbH

The propagation mechanisms of plasma streamers have been observed and investigated in a surface dielectric barrier discharge (SDBD) using 2D particle in cell simulations. The investigations are carried out under a simulated air mixture, 80% N2 and 20% O2, at atmospheric pressure, 100 kPa, under both DC conditions and a pulsed DC waveform that represent AC conditions. The simulated geometry is a simplification of the symmetric and fully exposed SDBD resulting in the simultaneous ignition of both positive and negative streamers on either side of the Al2O3 dielectric barrier. In order to determine the interactivity of the two streamers, the propagation behavior for the positive and negative streamers are investigated both independently and simultaneously under identical constant voltage conditions. An additional focus is implored under a fast sub nanosecond rise time square voltage pulse alternating between positive and negative voltage conditions, thus providing insight into the dynamics of the streamers under alternating polarity switches. It is shown that the simultaneous ignition of both streamers, as well as using the pulsed DC conditions, providing both an enhanced discharge and an increased surface coverage. It is also shown that additional streamer branching may occur in a cross section that is difficult to experimentally observe. The enhanced discharge and surface coverage may be beneficial to many applications such as, but are not limited to: air purification, volatile organic compound removal, and plasma enhanced catalysis. © 2021 IOP Publishing Ltd.

A key to the understanding of mechanisms during plasma electrolytic oxidation (PEO) is the interaction between microdischarges and an amorphous oxide film. The PEO microdischarges, which are randomly distributed on the surface of a treated lightweight metal substrate (Al, Ti, Mg), cause material extraction and support the formation of hard and dense crystalline oxide films. Characterization of these microdischarges is a complicated task under PEO conditions, because of the stochastically temporal and spatial behavior as well as the small dimension of the microdischarges. Microdischarges at atmospheric pressure conditions can leave similar erosion traces on metallic films (Al, Ti) as PEO microdischarges on oxide films, and possibly can support a better understanding of the plasma-solid-interactions as well as microdischarge characteristics during PEO. A porous aluminum oxide film is deposited on aluminum substrates by pre-anodizing at a voltage of 250 V and is treated afterwards with a relative short (duration of 1 min) PEO process at a voltage of about 500 V or filamentary dielectric barrier discharges, namely a self-organized Dielectric Barrier Discharge (DBD) and a DBD-like plasma jet operated both with a He/N2 (95%/5%) gas flow. The gas temperature at DBD plasma conditions, measured using the rotational distribution in the emission spectra of molecular nitrogen, is low and amounts to about 400 K. Erosion traces on the surface of the oxide film caused by PEO and plasma spots of both atmospheric pressure discharges are studied by scanning electron microscopy and energy dispersed x-ray spectroscopy. Form and dimensions of erosion traces and established modifications of the material composition generated by the treatment with these DBD microdischarges under atmospheric pressure conditions are similar to those ones generated by the PEO process. Hence, a similar mechanism of these processes is supposed. For stronger evidences of the assumed PEO mechanism additional experimental studies are needed. © 2021 IOP Publishing Ltd

The phase-like behavior of grain boundaries (GBs), recently evidenced in several materials, is opening up new possibilities in the design of alloy microstructures. In this context, GB phase diagrams are contributing to a predictive description of GB segregation and (interfacial) phase changes. The influence of chemo-mechanical solute-GB interactions on the GB phase diagram remains elusive so far. This is particularly important for multi-component alloys where the elastic interactions among solute atoms, of various sizes and bonding energies, can prevail, governing a complex co-segregation phenomenon. Recently, we developed a density-based model for GB thermodynamics that intrinsically accounts for GB elasticity in pure elements. In this work, we incorporate the homogeneous and heterogeneous elastic energies associated with the solutes into the density-based framework. We derive the multi-component homogeneous elastic energy by generalizing the continuum misfitting sphere model and extend it for GBs. The density-based free energy functional directly uses bulk CALPHAD thermodynamic data. The model is applied to binary and ternary Al alloys. We reveal that the elastic energy can profoundly affect the GB solubility and segregation behavior, leading to Cu segregation in otherwise Cu-depleted Al GBs. Consequently, GB segregation transition, i.e., a jump in the GB segregation as a function of alloy composition, is revealed in Al-Cu and Al-Cu-Mg alloy systems with implications for subsequent GB precipitation in these alloys. CALPHAD-informed elasticity-incorporated GB phase diagrams enable addressing a broader range of GB phenomena in engineering multi-component alloys. © 2021 Elsevier B.V.

The local variation of grain boundary atomic structure and chemistry caused by segregation of impurities influences the macroscopic properties of polycrystalline materials. Here, the effect of co-segregation of carbon and boron on the depletion of aluminum at a Σ5 (3 1 0)[0 0 1] tilt grain boundary in a α − Fe-4 at%Al bicrystal is studied by combining atomic resolution scanning transmission electron microscopy, atom probe tomography and density functional theory calculations. The atomic grain boundary structural units mostly resemble kite-type motifs and the structure appears disrupted by atomic scale defects. Atom probe tomography reveals that carbon and boron impurities are co-segregating to the grain boundary reaching levels of >1.5 at%, whereas aluminum is locally depleted by approx. 2 at.%. First-principles calculations indicate that carbon and boron exhibit the strongest segregation tendency and their repulsive interaction with aluminum promotes its depletion from the grain boundary. It is also predicted that substitutional segregation of boron atoms may contribute to local distortions of the kite-type structural units. These results suggest that the co-segregation and interaction of interstitial impurities with substitutional solutes strongly influences grain boundary composition and with this the properties of the interface. © 2021, The Author(s).

The electron mobility in shallow GaAs/AlxGa1−xAs heterostructures is strongly suppressed by charge wafer surface, which arises from native surface oxide layers formed when the wafer is removed from the crystal growth system. Here an in situ epitaxial aluminum gate, grown as part of the wafer, is used to eliminate surface charge scattering. Transmission electron microscope characterization shows that the in situ epitaxial aluminum is crystalline, and the wafer surface is free of native oxide. The influence of Al thickness and the use of different semiconductor wetting layers at the semiconductor-aluminum interface are examined and correlated with electron mobility. The electron mobility is found to strongly depend on aluminum thickness. For 8 nm thick aluminum, the electron mobility is also influenced by the wetting layer, with aluminum grown on GaAs producing higher mobility compared to AlAs or Al0.33Ga0.67As wetting layers. The suppression of surface charge scattering in these all-epitaxial devices allows for high mobilities across a wide density range despite the shallow conduction channel (35 nm below the gate). These measurements also provide a uniquely sensitive method of determining the electrical quality of the semiconductor–metal interface, relevant to the formation of hybrid semiconductor–superconductor devices. © 2021 Wiley-VCH GmbH

High-entropy alloys (HEAs) and compositionally complex alloys (CCAs) represent new classes of materials containing five or more alloying elements (concentration of each element ranging from 5 to 35 at. %). In the present study, HEAs are defined as single-phase solid solutions; CCAs contain at least two phases. The alloy concept of HEAs/CCAs is fundamentally different from most conventional alloys and promises interesting properties for industrial applications (e.g., to overcome the strength-ductility trade-off). To date, little attention has been paid to the weldability of HEAs/CCAs encompassing effects on the welding metallurgy. It remains open whether welding of HEAs/CCAs may lead to the formation of brittle intermetallics and promote elemental segregation at crystalline defects. The effect on the weld joint properties (strength, corrosion resistance) must be investigated. The weld metal and heat-affected zone in conventional alloys are characterized by non-equilibrium microstructural evolutions that most probably occur in HEAs/CCAs. The corresponding weldability has not yet been studied in detail in the literature, and the existing information is not documented in a comprehensive way. Therefore, this study summarizes the most important results on the welding of HEAs/CCAs and their weld joint properties, classified by HEA/CCA type (focused on CoCrFeMnNi and AlxCoCrCuyFeNi system) and welding process. © 2021, The Author(s).

The grain boundary (GB) microchemistry and precipitation behaviour in high-strength Al-Zn-Mg-Cu alloys has an important influence on their mechanical and electrochemical properties. Simulation of the GB segregation, precipitation, and solute distribution in these alloys requires an accurate description of the thermodynamics and kinetics of this multi-component system. CALPHAD databases have been successfully developed for equilibrium thermodynamic calculations in complex multi-component systems, and in recent years have been combined with diffusion simulations. In this work, we have directly incorporated a CALPHAD database into a phase-field framework, to simulate, with high fidelity, the complex kinetics of the non-equilibrium GB microstructures that develop in these important commercial alloys during heat treatment. In particular, the influence of GB solute segregation, GB diffusion, precipitate number density, and far-field matrix composition, on the growth of a population of GB η-precipitates, was systematically investigated in a model Al-Zn-Mg-Cu alloy of near AA7050 composition. It is shown that the GB solute distribution in the early stages of ageing was highly heterogeneous and strongly affected by the distribution of GB η-precipitates. Significant Mg and Cu GB segregation was predicted to remain during overageing, while Zn was rapidly depleted. This non-trivial GB segregation behaviour markedly influenced the resulting precipitate morphologies, but the overall precipitate transformation kinetics on a GB were relatively unaffected. Furthermore, solute depletion adjacent to the GB was largely determined by Zn and Mg diffusion, which will affect the development of precipitate free zones during the early stages of ageing. The simulation results were compared with scanning transmission electron microscopy and atom probe tomography characterisation of alloys of the similar composition, with good agreement. © 2021

The aluminum alloy 2618A is applied for engine components such as radial compressor wheels which operate for long time at elevated temperatures. This results in coarsening of the hardening precipitates and degradation in mechanical properties during the long-term operation, which is not taken into account in the current lifetime prediction models due to the lack of quantitative microstructural and mechanical data. To address this issue, a quantitative investigation on the evolution of precipitates during long-term aging at 190 °C for up to 25,000 h was conducted. Detailed transmission electron microscopy (TEM) was combined with Brinell hardness measurements and thorough differential scanning calorimetry (DSC) experiments. The results show that GPB zones and S-phase Al2CuMg grow up to < 1,000 h during which the GPB zones dissolve and S-phase precipitates form. For longer aging times, only S-phase precipitates coarsen, which can be well described using the Lifshitz–Slyozov–Wagner theory of ripening. A thorough understanding of the underlying microstructural processes is a prerequisite to enable the integration of aging behavior into the established lifetime models for components manufactured from alloy 2618A. © 2021, The Author(s).

Dislocation glide is a general deformation mode, governing the strength of metals. Via discrete dislocation dynamics and molecular dynamics simulations, we investigate the strain rate and dislocation density dependence of the strength of bulk copper and aluminum single crystals. An analytical relationship between material strength, dislocation density, strain rate and dislocation mobility is proposed, which agrees well with current simulations and published experiments. Results show that material strength displays a decreasing regime (strain rate hardening) and then increasing regime (classical forest hardening) as the dislocation density increases. Accordingly, the strength displays universally, as the strain rate increases, a strain rate-independent regime followed by a strain rate hardening regime. All results are captured by a single scaling function, which relates the scaled strength to a coupling parameter between dislocation density and strain rate. Such coupling parameter also controls the localization of plasticity, fluctuations of dislocation flow and distribution of dislocation velocity. © 2021, The Author(s).

Submicron Ti2AlC MAX phase powder was synthesized by molten salt shielded synthesis (MS3) using a Ti:Al:C molar ratio of 2:1:0.9 at a process temperature of 1000°C for 5 hours. The synthesized powder presented a mean particle size of ~0.9 µm and a purity of 91 wt. % Ti2AlC, containing 6 wt. % Ti3AlC2. The Ti2AlC powder was sintered by pressureless sintering, achieving a maximal relative density of 90%, hence field-assisted sintering technology/spark plasma sintering was used to enhance densification. The fine-grained microstructure was preserved, and phase purity of Ti2AlC was unaltered in the latter case, with a relative density of 98.5%. Oxidation was performed at 1200°C for 50 hours in static air of dense monolithic Ti2AlC with different surface finish, (polished, ground and sandblasted) which resulted in the formation of an approx. 8 µm thin aluminum oxide (Al2O3) layer decorated with titanium dioxide (rutile, TiO2) colonies. Surface quality had no influence on Al2O3 scale thickness, but the amount and size of TiO2 crystals increased with surface roughness. A phenomenon of rumpling of the thermally grown oxide (TGO) was observed and a model to estimate the extent of deformation is proposed. © 2020 The Authors. Journal of the American Ceramic Society published by Wiley Periodicals LLC on behalf of American

In order to enable the application of atomic probe tomography combinatorial processing platforms for atomic-scale investigations of phase evolution at elevated temperatures, the pre-sharpened Si tip of 10–20 nm in diameter must be protected against interdiffusion and reaction of the reactive Si with a film of interest by a conformal coating on the Si tip. It is shown that unwanted reactions can be suppressed by introducing a 20-nm-thick intermediate Al2O3 layer grown by atomic layer deposition (ALD). As a representative case, Pt is chosen as a film of interest, as it easily forms silicides. Whereas without the ALD coating diffusion/reactions occur, with the protective film, this is prevented for temperatures up to at least 600°C. The effectiveness of the Al2O3 layer serving as a diffusion barrier is not limited to a sharpened Si tip but works generally for all cases where a Si substrate is used. © 2021 The Authors. Surface and Interface Analysis published by John Wiley & Sons Ltd.

The preparation and manipulation of crystalline yet bendable functional complex oxide membranes has been a long-standing issue for a myriad of applications, in particular, for flexible electronics. Here, we investigate the viability to prepare magnetic and crystalline CoFe2O4 (CFO) membranes by means of the Sr3Al2O6 (SAO) sacrificial layer approach using chemical deposition techniques. Meticulous chemical and structural study of the SAO surface and SAO/CFO interface properties have allowed us to identify the formation of an amorphous SAO capping layer and carbonates upon air exposure, which dictate the crystalline quality of the subsequent CFO film growth. Vacuum annealing at 800 °C of SAO films promotes the elimination of the surface carbonates and the reconstruction of the SAO surface crystallinity. Ex-situ atomic layer deposition of CFO films at 250 °C on air-exposed SAO offers the opportunity to avoid high-temperature growth while achieving polycrystalline CFO films that can be successfully transferred to a polymer support preserving the magnetic properties under bending. Float on and transfer provides an alternative route to prepare freestanding and wrinkle-free CFO membrane films. The advances and challenges presented in this work are expected to help increase the capabilities to grow different oxide compositions and heterostructures of freestanding films and their range of functional properties. © 2022 The Authors. Published by American Chemical Society.

One major hindrance that alloy design for additive manufacturing (AM) faces nowadays is hot tearing. Contrary to the previous works which either try to reduce solidification range or introduce grain refinement, the current work presents a new approach of employing segregation engineering to alter the residual stress states at the interdendritic and grain boundary regions and consequently prevent hot tearing. Here, in situ Al alloying is introduced into an existing hot-cracking susceptible high-entropy alloy CoCrFeNi. It is found that within a certain range of compositions, such as Al0.5CoCrFeNi, the hot crack density was drastically decreased. During the solidification of this specific alloy composition, Al is firstly ejected from the primary dendritic face-centred cubic (FCC) phase and segregates into the interdendritic regions. Spinodal decomposition then occurs in these Al-enriched regions to form the ordered B2 NiAl and disordered body-centred cubic (BCC) Cr phases. Due to the higher molar volume and lower homologous temperatures of these B2/BCC phases, the inherent residual strain is accommodated and transformed from a maximum 0.006 tensile strain in CoCrFeNi to a compressive strain of ~0.001 in Al0.5CoCrFeNi. It is believed that this grain boundary segregation engineering method could provide a new pathway to systematically counteract the hot tearing problem in additive manufacturing of metals and alloys, using available thermodynamic and kinetic database information. © 2020

Thin-disk lasers (TDLs) have made spectacular progress in the last decades both in continuous-wave (CW) and ultrafast operation. Nowadays, single thin-disk oscillators with >16 kW of CW-power have been demonstrated and ultrafast amplifiers have largely surpassed the kilowatt milestone with pulse energies in the multi-100 mJ range. This amazing development has been demonstrated in the 1 µm wavelength range, using Yb-doped materials and supported by industrially available components. Motivated by both strong scientific and industrial applications, interest in expanding this performance to longer wavelength regions continues to increase. In particular, TDLs emitting directly in the short-wave mid-infrared (SW-MIR) region (2-3 µm) are especially sought after, and although many early studies have been reported, most remained in the proof-of-principle stage and the potential for multi-100 W operation remained undemonstrated. Here, we report on our recent results of a single fundamental-mode CW Ho:YAG thin-disk oscillator with >100 W of power, surpassing previous single-mode TDLs by a factor of >4, and marking a first milestone in the development of high-power SW-MIR TDLs. In optimized conditions, our laser system emitting at ≈2.1 µm reaches an output power of 112 W with 54.6% optical-to-optical efficiency and an M2 = 1.1. This system is ideally suited for future direct modelocking at the 100 W level, as well as for ultrafast amplification. We start the discussion with a review of the state-of-the-art of TDLs emitting directly in the vicinity of 2 µm, and then discuss difficulties and possible routes both towards ultrafast operation and next possible steps for power scaling. © 2021 The Author(s). Published by IOP Publishing Ltd

The effects of anisotropic interfacial properties and heterogeneous elasticity on the growth and ripening of plate-like θ’-phase (Al2Cu) in Al-1.69 at.% Cu alloy are studied. Multi-phase-field simulations are conducted and discussed in comparison with aging experiments. The precipi-tate/matrix interface is considered to be anisotropic in terms of its energy and mobility. We find that the additional incorporation of an anisotropic interfacial mobility in conjunction with the elastic anisotropy result in substantially larger aspect ratios of the precipitates closer to the experimental observations. The anisotropy of the interfacial energy shows comparably small effect on the precip-itate’s aspect ratio but changes the interface’s shape at the rim. The effect of the chemo-mechanical coupling, i.e., the composition dependence of the elastic constants, is studied as well. We show that the inverse ripening phenomenon, recently evidenced for δ’ precipitates in Al-Li alloys (Park et al. Sci. Rep. 2019, 9, 3981), does not establish for the θ’ precipitates. This is because of the anisotropic stress fields built around the θ’ precipitates, stemming from the precipitate’s shape and the interaction among different variants of the θ’ precipitate, that disturb the chemo-mechanical effects. These results show that the chemo-mechanical effects on the precipitation ripening strongly depend on the degree of sphericity and elastic isotropy of the precipitate and matrix phases. © 2021 by the authors. Licensee MDPI, Basel, Switzerland.

Laser metal deposition (LMD) was used to in-situ alloy a crack-free Al0.6CoCrFeNi compositionally complex alloy (CCA) with 3 at.% Ti and 0.25 at.% C additions on an initially ferritic H10 tool steel from an elemental powder blend. After LMD, the material was annealed at 900 °C for 30 min to induce martensitic hardening in the substrate. The CCA in both as-deposited and annealed states exhibited a lamellar microstructure consisting of four phases: a matrix of interwoven disordered and ordered body-centered cubic phases, titanium carbides distributed randomly within the microstructure, and disordered face-centered cubic (FCC) plates that precipitated at the grain boundaries and grew towards the center of the grains. Chemical analyses along the build-up direction of the coating revealed a compositional gradient, similar in both as-deposited and annealed states, due to the intermixing between the substrate and the CCA. Despite a strong variation of the Fe-content, the hardness and the microstructure remain roughly constant in the major part of the as-deposited coating, which contains a large fraction of FCC plates that are beneficial to increase ductility and ensure a good compatibility with the substrate. In contrast, the upper part of the as-deposited coating, corresponding to the last solidified melt pool after LMD, has a much lower FCC fraction with an enhanced hardness. After annealing, the hardness of the tool steel substrate significantly increased and the FCC volume fraction in the coating increased from ~16% (as-deposited) to ~58%. Overall the microstructure of the coating became more homogeneous while its hardness decreased only by 10–15%. These results demonstrate that the CCA can be employed as a protective coating on a less expensive tool steel to improve its lifetime during service. © 2021 The Author(s)

We use molecular dynamics (MD) simulation with numerical characterisation and statistical analysis to study the mechanisms of damage evolution and p-type doping efficiency by aluminum (Al) ion implantation into 3C silicon carbide (SiC) with subsequent annealing. By incorporating the electronic stopping power for implantation, a more accurate description of the atomic-scale mechanisms of damage evolution and distribution in SiC can be obtained. The simulation results show a novel observation that the recrystallization process occurs in the region below the subsurface layer, and develops from amorphous-crystalline interface to the damage center region, which is a new insight into previously published studies. During surface recrystallization, significant compressive stress concentration occurs, and more structural phase transition atoms and dislocations formed at the damage-rich-crystalline interface. Another point of interest is that for low-dose implantation, more implantation-induced defects hamper the doping efficiency. Correspondingly, the correlation between lattice damage and doping efficiency becomes weaker as the implant dose increases under the same annealing conditions. Our simulation also predicts that annealing after high temperature (HT) implantation is more likely to lead to the formation of carbon vacancies (VC). © The Royal Society of Chemistry 2021.

Most oxide ceramics are known to be brittle macroscopically at room temperature with little or no dislocation-based plasticity prior to crack propagation. Here, we demonstrate the size-dependent brittle to ductile transition in SrTiO3 at room temperature using nanoindentation pop-in events visible as a sudden increase in displacement at nominally constant load. We identify that the indentation pop-in event in SrTiO3 at room temperature, below a critical indenter tip radius, is dominated by dislocation-mediated plasticity. When the tip radius increases to a critical size, concurrent dislocation activation and crack formation, with the latter being the dominating process, occur during the pop-in event. Beyond the experimental examination and theoretical justification presented on SrTiO3 as a model system, further validation on α-Al2O3, BaTiO3, and TiO2 are briefly presented and discussed. A new indentation size effect, mainly for brittle ceramics, is suggested by the competition between the dislocation-based plasticity and crack formation at small scale. Our finding complements the deformation mechanism in the nano-/microscale deformation regime involving plasticity and cracking in ceramics at room temperature to pave the road for dislocation-based mechanics and functionalities study in these materials. © 2021 The Authors. Journal of the American Ceramic Society published by Wiley Periodicals LLC on behalf of American Ceramic Society (ACERS)

A new wrought CrCoNi-based medium-entropy superalloy (MESA) was designed by changing the composition of a commercial superalloy of type C-263, which is used for stationary components in gas turbines. ∼5 at.% Cr and 0.85 at.% Ti + Al were added at the expense of Ni while the Ti/Al ratio was decreased. Owing to these modifications, the brittle η phase, which is stable in C-263 below 900 °C is no longer observed in C-264. Besides, the solvus temperature and volume fraction of the γ′ phase in the peak-aged state are larger in C-264 (∼935 °C, 13.5%) compared to C-263 (∼890 °C, 12.8%), resulting in superior tensile and creep properties. The stress and temperature dependencies of the creep rates were described by power-law and Arrhenius relationships. The stress exponents were between 4 and 5, while the apparent activation energies were 550 and 400 kJ/mol for C-264 and C-263, respectively. During creep at 880 °C in air, internal nitridation in both MESAs resulted in the formation of TiN precipitates, with C-264 being slightly more affected due to its higher nitrogen solubility. Due to its superior creep resistance, good malleability and machinability, the C-264 MESA is currently commercially available from VDM Metals International. © 2021 The Authors

Homogeneous face-centered cubic (fcc) polycrystalline CoCrFeNi films were deposited at room temperature on (0001) α-Al2O3 (c-sapphire). Phase and morphological stability of 200 to 670 nm thick films were investigated between 973 K and 1423 K. The fcc-phase persists while the original <111> texture of 30-100 nm wide columnar grains evolves into ~10 or ~1000 µm wide grains upon annealing. Only the metallic M grains having two specific orientation relationships (ORs) to the c-sapphire grow. These ORs are OR1 (M(111)[11¯0]//α-Al2O3(0001)[11¯00]) and OR2 (M(111)[11¯0]//α-Al2O3(0001)[112¯0])and their twin-related variants (OR1t and OR2t). They are identical to those reported for several pure fcc metal (M) films. Thus, the ORs in these fcc/c-sapphire systems appear not to be controlled by the fcc phase chemistry or its lattice parameter as usually assumed in literature. Upon annealing, the films either retain their integrity or break-up depending on the competing kinetics of grain growth and grain boundary grooving. Triple junctions of the grain boundaries, the major actors in film stability, were tracked. Thinner films and higher temperatures favor film break-up by dewetting from the holes grooved at the triple junctions down to the substrate. Below 1000 K, the film microstructure stabilizes into 10 µm wide OR1 and OR1t twin grains independent of film thickness. Above 1000 K, the OR2 and OR2t grains expand to sizes exceeding more than a 1000 times the film thickness. The grain boundaries of the OR2 and OR2t grains migrate fast enough to overcome the nucleation of holes from which break-up could initiate. The growth of the OR2 and OR2t grains in this complex alloy is faster than in pure fcc metals at equivalent homologous annealing temperatures. © 2020 Acta Materialia Inc.

Li et al. commented that our report claims that methods reported thus far cannot enable the production of high-purity corundum with surface areas greater than 100 m2g-1, and that our obtained material could be porous aggregates rather than nanoparticles. We disagree with both of these suggestions. © 2020 American Association for the Advancement of Science. All rights reserved.

Gas turbine components are often operated in harsh conditions, which can lead to severe damage. As it is highly desirable from both an economical and an ecological point of view to restore these worn areas instead of manufacturing new components, repair technologies are of huge interest for companies supplying maintenance and overhaul of gas turbines. In this article, two thermal techniques are described that can be used for this application: cold gas spraying (CGS) and vacuum plasma spraying (VPS). The CGS process allows the deposition of metallic coatings with excellent mechanical properties; several examples including γ-TiAl, Inconel (IN) 718, and IN 738 are given. Essential for the deposition of high-performance coatings in CGS is to exceed the so-called critical velocity. This is discussed also with experimental findings. As a final topic, experiments that use VPS for the repair of single-crystal alloys are described. © 2020 The Authors. Published by WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

The formation of κ-carbides in austenite Fe-30Mn-9Al-1.2C (wt. %) lightweight steels is tuned via alloying of Si (0, 1, 2 wt. %), an element that can remarkably raise the activities of Al and C based on thermodynamic calculations. Ordered L12 nano-domains (with a size <1 nm), lacking elemental partition, were observed in the solution-treated steel without Si alloying, while with the increase of Si to 2 wt. %, cuboidal L′12 intragranular κ-carbides were well developed with an average size of 11.5 nm and a volume fraction of 25.9 %. These κ-carbides found in the solution-treated steel with 2 wt. % Si follow a different precipitation route from previous pathways that require aging. Also, particle-shaped L′12 intergranular κ0-carbides and DO3 phase were formed at austenite grain boundaries in the steel with 2 wt. % Si. The precipitation of κ-carbides in grain interiors leads to an improvement of the yield strength from ~450 MPa to ~950 MPa as the Si content increases from 0 to 2 wt. %. The primary deformation mechanism is the formation of slip bands in all three steels, which involves the shear of ordered nano-domains or κ-carbides. The uniform distribution of the slip bands is essential for the high strain hardening, provided by the dynamic slip band refinement in the steel without Si. Lower strain hardening is seen in the steel with 2 wt. % Si due to the formation of localized coarse slip bands. These findings offer valuable insights into the design of high-performance lightweight steels. © 2020

High fracture toughness is crucial for the application of metallic glasses as structural materials to avoid catastrophic failure of the material in a brittle manner. One fingerprint for fracture toughness in metallic glasses is the fraction of hybridized bonds, which is affected by alloying Pd57.4Al23.5Y7.8M11.3 with M = Fe, Ni, Co, Cu, Os, Ir, Pt, and Au. It is shown that experimental fracture toughness data is correlated to the fraction of hybridized bonds which scale with the localized bonds at the Fermi level. Thus, the localized bonds at the Fermi level are utilized quantitatively as a measure for fracture toughness. Based on ab initio calculations, the minimum fraction of hybridized bonds was identified for Pd57.4Al23.5Y7.8Ni11.3. According to the ansatz that the crystal orbital overlap population at the Fermi level scales with fracture toughness, for Pd57.4Al23.5Y7.8Ni11.3 a value of around 95 ± 20 MPa·m0.5 is predicted quantitatively for the first time. Consistent with this prediction, in micro-mechanical beam bending experiments Pd57.4Al23.5Y7.8Ni11.3 thin films show pronounced plasticity and absence of crack growth. © 2018 The Authors

Numerous studies have shown that dielectric barrier discharge (DBD) and DBD-like plasma jets interact with a treated surface in a complex manner. Eroded traces after treatment cannot be explained by conventional plasma-surface interaction theory. The mechanisms of a controlled formation of these plasma objects is still unclear. In this work, the authors show that the formation rate and characteristics of eroded traces, treating a titanium surface, can be controlled by process design and the combination of materials used. A thin (0.45 μm) layer of titanium film is deposited onto a glass substrate and is then treated in the effluent of a non-equilibrium atmospheric pressure plasma jet (N-APPJ) operated with argon or krypton flow. Plasma spots with diameters ranging from 100-700 μm are observed using an intensified digital camera on the titanium film surface. These plasma objects are strongly inhomogeneous, forming a core with a very high current density and leave erosion holes with diameters of about 1 μm. By using krypton as a working gas, effective erosion of the titanium substrate can be shown, whereas by using argon no traces are detected. For the latter case, traces can be provoked by deposition of a thin aluminum layer on top of the titanium substrate, by creation of artificial scratches or by an additional swirling flow around the discharge. Based on the experimental results presented in this and previous papers, it is assumed that plasma spots with dense cores are produced by an interaction of micro-vortices within the plasma channel and by the formation of an extremely high axial magnetic field. This assumption is confirmed by destruction of the treated surface material, extraction of paramagnetic atoms and toroidal substrate heating, which is most likely caused by a helical current of the plasma spot. © 2020 IOP Publishing Ltd.

We present a double-layer design for two-dimensional lateral surface superlattice systems in GaAs-AlGaAs heterostructures. Unlike previous studies, our device (1) uses an in situ gate, which allows a very short period superlattice in high mobility, shallow heterostructures and (2) enables independent control of the carrier density and the superlattice modulation potential amplitude over a wide range. We characterize this device design using low-temperature magneto-transport measurements and show that the fabrication process caused minimal damage to the system. We demonstrate the tuning of potential modulation from weak (much smaller than Fermi energy) to strong (larger than the Fermi energy) regimes. © 2020 Author(s).

We investigated the solute diffusional behavior active during compressive creep deformation at 150 MPa / 975 °C of a Co-Al-W-Ta single crystal superalloy in the [001] orientation. We report the formation of shear-bands that involves re-orientation of γ/γʹ rafts to {111} from {001} planes, referring to as γ/γ′ raft-rotation. In the shear-band regions, we observed abundant micro-twins, stacking faults (SFs), disordered zones within the γʹ termed as ‘γ pockets’ and also few geometrically-close-packed (GCP) phases. We used a correlative approach blending electron microscopy and atom probe tomography to characterize the structure and composition of these features. The SFs were identified as intrinsic and exhibit a W enrichment up to 14.5 at.% and an Al deficiency down to 5.1 at.%, with respect to the surrounding γʹ phase. The micro-twin boundaries show a solute enrichment similar to the SFs with a distinct W compositional profile gradients perpendicular from the boundaries into the twin interior, indicating solute diffusion within the micro-twins. The γ-pockets have a composition close to that of γ but richer in W/Ta. Based on these observations, we propose (i) a solute diffusion mechanism taking place during micro-twinning, (ii) a mechanism for the γ/γʹ raft-rotation process and evaluate their influence on the overall creep deformation of the present Co-based superalloy. © 2019

Alloys based on titanium aluminides received a lot of attention because of their capability to substitute Ni-based superalloys in high-temperature applications. However, the phase equilibria between the main microstructure constituents (αTi), (βTi), γ (TiAl) and α2(Ti3Al) can be shifted significantly by impurities such as oxygen especially at high temperatures. This behavior is investigated on the tie-triangle (αTi) + (βTi) + γ (TiAl) in the ternary Ti-Al-Nb system at 1300 °C. An explanation for this behavior could be the occupation of octahedral voids by impurities in certain phases. © 2020 The Authors. Published by Wiley-VCH Verlag GmbH & Co. KGaA.

Gadolinium zirconate (Gd2Zr2O7, GZO) as an advanced thermal barrier coating (TBC) material, has lower thermal conductivity, better phase stability, sintering resistance, and calcium-magnesium-alumino-silicates (CMAS) attack resistance than yttria-stabilized zirconia (YSZ, 6-8 wt%) at temperatures above 1200°C. However, the drawbacks of GZO, such as the low fracture toughness and the formation of deleterious interphases with thermally grown alumina have to be considered for the application as TBC. Using atmospheric plasma spraying (APS) and suspension plasma spraying (SPS), double-layered YSZ/GZO TBCs, and triple-layered YSZ/GZO TBCs were manufactured. In thermal cycling tests, both multilayered TBCs showed a significant longer lifetime than conventional single-layered APS YSZ TBCs. The failure mechanism of TBCs in thermal cycling test was investigated. In addition, the CMAS attack resistance of both TBCs was also investigated in a modified burner rig facility. The triple-layered TBCs had an extremely long lifetime under CMAS attack. The failure mechanism of TBCs under CMAS attack and the CMAS infiltration mechanism were investigated and discussed. © 2019 The American Ceramic Society

Metal-semiconductor nanostructures are key objects for multifunctional electronics and optical design. We report a new interatomic potential for atomistic simulation of a ternary Si-Au-Al system. The development procedure was based on the force-matching method that allowed us to create the potential without use of experimental data at the fitting. Extensive validation including elastic, thermophysical and defect properties demonstrates a wide range of the potential applicability. Special attention was paid to the description of the silicon-metal alloys in liquid and amorphous states. We used the new potential for study of crystallization and glass transition in the undercooled melt. The simulation results revealed the beneficial conditions for the formation of the unique metal-semiconductor nanocrystalline structure, which is highly important for various applications in the field of nanophotonics. © 2020 Elsevier B.V.

The trace-O2 removal in coke oven gas, which enables better utilization of its contained H2, is investigated with combinations of atmospheric nonthermal plasma and a Pt/γ-Al2O3 catalyst. Herein it is shown that a coaxial packed-bed dielectric barrier discharge (DBD) reactor removes up to 80 % O2 in a model coke oven gas. Along this line, the H2 content and the usage of Al2O3 granules in the plasma zone have been identified as major factors for the plasmachemical trace-O2 conversion. In contrast to the Pt/γ-Al2O3 catalyst, nonthermal plasma converts trace O2 at coke oven gas temperatures below 100 °C. © 2020 The Authors. Published by Wiley-VCH GmbH

Microdischarges occurring during plasma electrolytic oxidation are the main mechanism promoting oxide growth compared to classical anodization. When the dissipated energy by microdischarges during the coating process gets too large, high-intensity discharges might occur, which are detrimental to the oxide layer. In bipolar pulsed plasma electrolytic oxidation a so called 'soft-sparking' mode limits microdischarge growth. This method is not available for unipolar pulsing and for all material combinations. In this work, the authors provide a method to control the size- and intensity distributions of microdischarges by utilizing a multivariable closed-loop control. In-situ detection of microdischarge properties by CCD-camera measurements and fast image processing algorithms are deployed. The visible size of microdischarges is controlled by adjusting the duty cycle in a closed-loop feedback scheme, utilizing a PI-controller. Uncontrolled measurements are compared to controlled cases. The microdischarge sizes are controlled to a mean value of A = 5 ˙ 10-3,mm2 and A = 7˙ 10-3, mm2, respectively. Results for controlled cases show, that size and intensity distributions remain constant over the processing time of 35 minutes. Larger, high-intensity discharges can be effectively prevented. Optical emission spectra reveal, that certain spectral lines can be influenced or controlled with this method. Calculated black body radiation fits with very good agreement to measured continuum emission spectra (T = 3200 K). Variance of microdischarge size, emission intensity and continuum radiation between consecutive measurements is reduced to a large extent, promoting uniform microdischarge and oxide layer properties. A reduced variance in surface defects can be seen in SEM measurements, after coating for 35 minutes, for controlled cases. Surface defect study shows increased number density of microdischarge impact regions, while at the same time reducing pancake diameters, implying reduced microdischarge energies compared to uncontrolled cases. © 2020 The Author(s). Published by IOP Publishing Ltd.

We report on a multilayered structure comprising of rock-salt (rs) structured CrN layers of constant thickness and AlN layers of varying thicknesses, which surprisingly enables the growth of metastable zinc-blende (zb) AlN layers for certain layer-thickness combinations. The multilayer exhibits an atomic and electronic structure gradient as revealed using advanced electron microscopy and electron spectroscopy. Gradient structures are also accompanied by a modulation of the chemical compositions. A combined experimental analysis based on valence electrons and inner shell electrons allowed mapping the mechanical properties of the multilayer at the nanometer scale and further unveiled the effect of oxygen impurities on the bulk modulus. We found that the presence of oxygen impurities causes a remarkable reduction of the bulk modulus of rs-CrN while having no significant effect on the bulk modulus of the stable wurtzite structure wz-AlN layers. The findings are unambiguously validated by theoretical calculations using density functional theory. © 2020 Acta Materialia Inc.

Composition-dependent diffusion coefficients are determined in B2-Ni(CoPt)Al system following the pseudo-binary and pseudo-ternary diffusion couple methods, which would not be possible otherwise in a quaternary inhomogeneous material fulfilling the conditions to solve the equations developed based on the Onsager formalism. The end-member compositions to produce ideal/near-ideal diffusion profiles are chosen based on thermodynamic details. The pseudo-binary interdiffusion coefficients of Ni and Al decrease in the presence of Co but increase in the presence of Pt. The pseudo-ternary interdiffusion coefficients indicate that the main interdiffusion coefficients increase significantly in the presence of Pt. Marginal changes of the cross interdiffusion coefficients substantiate a minor change of the diffusional interactions between the components. The thermodynamic driving forces show opposite trends with respect to composition as compared to the changes of the interdiffusion coefficients advocating a dominating role of the Pt(Co)-induced modifications of point defect concentrations. DFT-based calculations revealed that Pt alloying increases the Ni vacancy concentration and decreases the activation energy for the triple defect diffusion mechanism. These findings explain the increase in the thickness of the interdiffusion zone between the B2-Ni(Pt)Al bond coat and the single crystal superalloy René N5 because of Pt addition. Furthermore, the EPMA and TEM analyses reveal the growth of refractory elements-enriched precipitates. © 2020 Acta Materialia Inc.

The boundary between two crystal grains can decompose into arrays of facets with distinct crystallographic character. Faceting occurs to minimize the system's free energy, i.e., when the total interfacial energy of all facets is below that of the topologically shortest interface plane. In a model Al-Zn-Mg-Cu alloy, we show that faceting occurs at investigated grain boundaries and that the local chemistry is strongly correlated with the facet character. The self-consistent coevolution of facet structure and chemistry leads to the formation of periodic segregation patterns of 5-10 nm, or to preferential precipitation. This study shows that segregation-faceting interplay is not limited to bicrystals but exists in bulk engineering Al alloys and hence affects their performance. © 2020 authors. Published by the American Physical Society.

In high-temperature combustion atmospheres, well-adhering environmental barrier coatings (EBCs) are required to protect the underlying ceramic matrix composites (CMCs) from corrosion. Herein the adhesion mechanisms of three different coatings produced by atmospheric plasma spraying (APS) on an Al2O3/Al2O3-CMC are investigated. In particular, the influence of surface structuring by laser ablation prior to coating production is investigated. Y2O3, yttria-stabilized zirconia (YSZ), and Gd2Zr2O7 are chosen as potential EBCs. The coating adhesion on CMC-substrates with and without surface structuring is analyzed by furnace cycling, pull-adhesion tests, and burner-rig tests with gradient. Special interest is paid to the interactions at the coating–substrate interface before and after heat treatment and their effect on the coating adhesion and lifetime. Two different adhesion mechanisms are found: adhesion promoted by chemical reaction and adhesion promoted by mechanical interlocking. © 2020 The Authors. Published by WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

Solvent-free synthetic approaches are very attractive to curtail the chemical waste generation and simplify processes. Mechanochemistry has recently shown great potential in this direction. Here, we demonstrate the mechanochemical grafting for the synthesis of hybrid inorganic-organic materials in 5 min at room temperature without the use of any solvent. The mechanochemical functionalization of different solids (SBA-15, Î-Al2O3, SiO2 gel, and TiO2) with various organosilicon compounds (alkyltrialkoxysilanes or trialkylmonohalosilane) is confirmed by characterizing the resulting composite in detail by thermogravimetric analysis coupled to mass spectrometry, 29Si magic angle spinning nuclear magnetic resonance spectroscopy, and Fourier transform infrared spectroscopy, which suggest the formation of chemical bonds between the solid surfaces and silanes. X-ray diffraction analysis shows that the original ordered mesoporous character of SBA-15 and crystalline structures of Î-Al2O3 or TiO2 are retained after grafting. N2 sorption evidences a decrease in specific surface areas, pore diameters, and pore volumes due to the silane functionalization. Our results show that the mechanochemical silylation is efficient and likely involves the direct condensation between alkoxy or halo groups of silane and surface hydroxyls of the solids. These results, providing a general, simple, highly efficient, and solvent-free alternative to solvothermal routes for the fabrication of hybrid materials, might lead to a new pathway for the preparation of different composites for various technological applications. Copyright © 2020 American Chemical Society.

Nanocrystalline corundum synthesized by ball milling of boehmite is found to be exceptionally robust toward chemical weathering, a common problem of transition aluminas in different applications, most notably in the case of supported catalysts, which are exposed to hydrothermal reaction environments. Detailed characterization and surface cation coordination analysis indicate that the absence of tetrahedral Al species on corundum makes it stable toward chemical weathering. A cobalt catalyst developed using nano-α-Al2O3 as the support showed Fischer-Tropsch synthesis activity and selectivity comparable to the benchmark Co/γ-Al2O3 and remained stable over 250 h on-stream. Copyright © 2020 American Chemical Society.

The effect of a lateral electric current on the photoluminescence H band of an AlGaAs/GaAs heterostructure is investigated. The photoluminescence intensity and optical orientation of electrons contributing to the H band are studied by means of continuous-wave and time-resolved photoluminescence spectroscopy and time-resolved Kerr rotation. It is shown that the H band is due to recombination of the heavy holes localized at the heterointerface with photoexcited electrons attracted to the heterointerface from the GaAs layer. Two lines with significantly different decay times constitute the H band: a short-lived high-energy one and a long-lived low-energy one. The high-energy line originates from recombination of electrons freely moving along the structure plane, while the low-energy one is due to recombination of donor-bound electrons near the interface. Application of a lateral electric field of ∼100-200 V/cm results in a quenching of both lines. This quenching is due to a decrease of electron concentration near the heterointerface as a result of a photocurrent-induced heating of electrons in the GaAs layer. On the contrary, electrons near the heterointerface are effectively cooled, so the donors near the interface are not completely empty up to ∼100 V/cm, which is in stark contrast with the case of bulk materials. The optical spin polarization of the donor-bound electrons near the heterointerface weakly depends on the electric field. Their polarization kinetics is determined by the spin dephasing in the hyperfine fields of the lattice nuclei. The long spin memory time (>40 ns) can be associated with suppression of the Bir-Aronov-Pikus mechanism of spin relaxation for electrons. © 2020 American Physical Society.

Vertical-cavity surface-emitting lasers (VCSELs) are commonly used in optical data communication mainly for short-haul transmissions in data centers. Spin-VCSELs can be a promising solution in order to overcome the bandwidth limitations of conventional VCSELs by utilizing the spin and polarization instead of current and intensity. Recently, their polarization dynamics have been enhanced to resonance frequencies of more than 200 GHz by implementing a large amount of birefringence into the laser cavity. For future applications onchip solutions to control the birefringence are preferred. For this purpose, a keyhole-shaped mesa-structure on standard wafer material for an 850nm oxide-confined AlGaAs-VCSEL is used. A variable heating current is driven into the semiconductor ridge connected to the mesa at a constant pump current. This creates an asymmetrical heat gradient. Here we investigate the polarization behaviour in a spin-VCSEL with thermally induced birefringence. We analyze the hysteresis in the heating and pump current of the sample to identify optimized working points near the polarization switching points. © 2020 SPIE.

Laser additive manufacturing is attractive for the production of complex, three-dimensional parts from metallic powder using a computer-aided design model1–3. The approach enables the digital control of the processing parameters and thus the resulting alloy’s microstructure, for example, by using high cooling rates and cyclic re-heating4–10. We recently showed that this cyclic re-heating, the so-called intrinsic heat treatment, can trigger nickel-aluminium precipitation in an iron–nickel–aluminium alloy in situ during laser additive manufacturing9. Here we report a Fe19Ni5Ti (weight per cent) steel tailor-designed for laser additive manufacturing. This steel is hardened in situ by nickel-titanium nanoprecipitation, and martensite is also formed in situ, starting at a readily accessible temperature of 200 degrees Celsius. Local control of both the nanoprecipitation and the martensitic transformation during the fabrication leads to complex microstructure hierarchies across multiple length scales, from approximately 100-micrometre-thick layers down to nanoscale precipitates. Inspired by ancient Damascus steels11–14—which have hard and soft layers, originally introduced via the folding and forging techniques of skilled blacksmiths—we produced a material consisting of alternating soft and hard layers. Our material has a tensile strength of 1,300 megapascals and 10 per cent elongation, showing superior mechanical properties to those of ancient Damascus steel12. The principles of in situ precipitation strengthening and local microstructure control used here can be applied to a wide range of precipitation-hardened alloys and different additive manufacturing processes. © 2020, The Author(s), under exclusive licence to Springer Nature Limited.

Quantum dots are both excellent single-photon sources and hosts for single spins. This combination enables the deterministic generation of Raman-photons—bandwidth-matched to an atomic quantum-memory—and the generation of photon cluster states, a resource in quantum communication and measurement-based quantum computing. GaAs quantum dots in AlGaAs can be matched in frequency to a rubidium-based photon memory, and have potentially improved electron spin coherence compared to the widely used InGaAs quantum dots. However, their charge stability and optical linewidths are typically much worse than for their InGaAs counterparts. Here, we embed GaAs quantum dots into an n-i-p-diode specially designed for low-temperature operation. We demonstrate ultra-low noise behaviour: charge control via Coulomb blockade, close-to lifetime-limited linewidths, and no blinking. We observe high-fidelity optical electron-spin initialisation and long electron-spin lifetimes for these quantum dots. Our work establishes a materials platform for low-noise quantum photonics close to the red part of the spectrum. © 2020, The Author(s).

We report the in situ measurement of the ultraviolet/vacuum-ultraviolet (UV/VUV) emission from a plasma produced by high power impulse magnetron sputtering with aluminum target, using argon as background gas. The UV/VUV detection system is based upon the quantification of the re-emitted fluorescence from a sodium salicylate layer that is placed in a housing inside the vacuum chamber, at 11 cm from the center of the cathode. The detector is equipped with filters that allow for differentiating various spectral regions, and with a front collimating tube that provides a spatial resolution ≈ 0.5 cm. Using various views of the plasma, the measured absolutely calibrated photon rates enable to calculate emissivities and irradiances based on a model of the ionization region. We present results that demonstrate that Al+ ions are responsible for most of the VUV irradiance. We also discuss the photoelectric emission due to irradiances on the target ∼ 2 × 1018 s-1 . cm-2 produced by high energy photons from resonance lines of Ar+. © 2019 IOP Publishing Ltd.

Aiming to devise suitable materials for sliding wear protection at high temperature, aluminium oxide-dispersion strengthened (ODS) CoNiCrAlY coatings were manufactured by vacuum plasma spraying (VPS). Feedstock materials were ball-milled powders with 2, 10 and 30 wt% Al2O3 content. The ball-on-disc sliding wear behaviour of the coatings was tested at 750 °C against an Al2O3 counterpart, and compared to a pure CoNiCrAlY coating (obtained from a commercial feedstock not subjected to ball milling) and to an uncoated Ni-base superalloy. Sliding wear rates decrease from the uncoated superalloy (≈3 × 10−5 mm3/(N·m)) to the pure CoNiCrAlY coating (≈2 × 10−5 mm3/(N·m)) and to the ODS ones, with the notable exception of the 10 wt% Al2O3-containing sample. Analyses of worn samples indicate that pure CoNiCrAlY is subject to severe adhesive wear, mitigated by the formation of a thick (>1 μm) “glaze” layer via compaction and (probable) sintering of tribo-oxidized debris particles. Addition of Al2O3 particles to the CoNiCrAlY matrix can either enhance or worsen the “glaze” stability. Specifically, a coating strengthened with 30 wt% Al2O3 provides an especially good mechanical support to the “glaze”. This produces beneficial effects resulting in a particularly low wear rate of ≈3 × 10−6 mm3/(N·m). © 2019 Elsevier B.V.

In the present study, we selected solutes to be added to the CrCoNi medium-entropy alloy (MEA) based on the mismatch of self-diffusion activation energy (SDQ) between the alloying elements and constituent elements of the matrix, and then investigated their grain growth behavior and mechanical properties. Mo and Al were selected as the solutes for investigation primarily because they have higher and lower SDQ, respectively, than those of the matrix elements; a secondary factor was their higher and lower shear modulus. Their concentrations were fixed at 3 at.% each because previous work had shown these compositions to be single-phase solid solutions with the face-centered cubic structure. Three alloys were produced by arc melting, casting, homogenizing, cold rolling and annealing at various temperatures and times to produce samples with different grain sizes. They were (a) the base alloy CrCoNi, (b) the base alloy plus 3 at.% Mo, and (c) the base alloy plus 3 at.% Al. The activation energies for grain growth of the CrCoNi, CrCoNi-3Mo and CrCoNi-3Al MEAs were found to be ∼251, ∼368 and ∼219 kJ/mol, respectively, consistent with the notion that elements with higher SDQ (in this study Mo) retard grain growth (likely by a solute-drag effect), whereas those with lower values (Al) accelerate grain growth. The room-temperature tensile properties show that Mo increases the yield strength by ∼40 % but Al addition has a smaller strengthening effect consistent with their relative shear moduli. The yield strength as a function of grain size for the three single-phase MEAs follows the classical Hall-Petch relationship with much higher slopes (＞600 MPa μm−0.5) than traditional solid solutions. This work shows that the grain growth kinetics and solid solution strengthening of the CrCoNi MEA can be tuned by selecting solute elements that have appropriate diffusion and physical properties. © 2020

Quantum dot heterostructures with excellent low-noise properties became possible with high purity materials recently. We present a study on molecular beam epitaxy grown quantum wells and quantum dots with a contaminated aluminum evaporation cell, which introduced a high amount of impurities, perceivable in anomalies in optical and electrical measurements. We describe a way of addressing this problem and find that reconditioning the aluminum cell by overheating can lead to a full recovery of the anomalies in photoluminescence and capacitance–voltage measurements, leading to excellent low noise heterostructures. Furthermore, we propose a method to sense photo-induced trap charges using capacitance–voltage spectroscopy on self-assembled quantum dots. Excitation energy-dependent ionization of defect centers leads to shifts in capacitance–voltage spectra which can be used to determine the charge density of photo-induced trap charges via 1D band structure simulations. This method can be performed on frequently used quantum dot diode structures. © 2020 Elsevier B.V.

We applied two types of hot-rolling direct quenching and partitioning (HDQ&P) schemes to a low-C low-Si Al-added steel and obtained two ferrite-containing TRIP-assisted steels with different hard matrix structures, viz, martensite or bainite. Using quasi in-situ tensile tests combined with high-resolution electron back-scattered diffraction (EBSD) and microscopic digital image correlation (µ-DIC) analysis, we quantitatively investigated the TRIP effect and strain partitioning in the two steels and explored the influence of the strain partitioning between the soft and hard matrix structures on the TRIP effect. We also performed an atomic-scale analysis of the carbon partitioning among the different phases using atom probe tomography (APT). The results show that the strain mainly localizes in the ferrite in both types of materials. For the steel with a martensitic hard-matrix, a strong strain contrast exists between ferrite and martensite, with the local strain difference reaching up to about 75% at a global strain of 12.5%. Strain localization bands initiated in the ferrite rarely cross the ferrite/martensite interfaces. The low local strain (2%–10%) in the martensite regions leads to a slight TRIP effect with a transformation ratio of the retained austenite of about 7.5%. However, for the steel with bainitic matrix, the ferrite and bainite undergo more homogeneous strain partitioning, with an average local strain in ferrite and bainite of 15% and 8%, respectively, at a global strain of 12.5%. The strain localization bands originating in the ferrite can cross the ferrite/bainite (F/B) interfaces and increase the local strain in the bainite regions, resulting in an efficient TRIP effect. In that case the transformation ratio of the retained austenite is about 41%. The lower hardness difference between the ferrite and bainite of about 178 HV, compared with that between the ferrite and martensite of about 256 HV, leads to a lower strain contrast at the ferrite/bainite interfaces, thus retarding interfacial fracture. Further microstructure design for TRIP effect optimization should particularly focus on adjusting the strength contrast among the matrix structures and tuning strain partitioning to enhance the local strain partitioning into the retained austenite. © 2020 Acta Materialia Inc.

A flow stress model which considers the processing conditions for a given alloy composition as well as the microchemistry of the alloy allows for integrated optimization of alloy composition, thermal treatments and forming operations to achieve the desired properties in the most efficient processing route. In the past, a statistical flow stress model for cell forming metals, 3IVM+ (3 Internal Variable Model), has been used for through process modeling of sheet production. However, this model was restricted to a given alloy in the state in which it was calibrated. In this work, the existing 3IVM+ model is augmented with an analytical solute strengthening model which uses input from ab initio simulations. Furthermore, a new particle strengthening model for non-shearable precipitates has been introduced which takes Orowan looping at low temperatures and dislocation climb at high temperatures into account. Hence, the present modeling approach considers the strengthening contributions from solutes, precipitates and forest dislocations. Three case studies on the alloys AA 1110, AA 3003 and AA 8014 are presented to assess the performance of the model in simulating the yield stress and flow stress of Al alloys over a wide range of temperatures and strain rates. © 2020 The Author(s). Published by IOP Publishing Ltd.

High entropy alloys are generally considered to be single phase material. This state is, however, typically a non-equilibrium state after fabrication at high cooling rates. Phase constitution after fabrication or heat treatment is mostly known for isothermal annealing only and for casts as well as rapidly quenched alloys. Knowledge on early phase separation stages of high entropy alloys and their mechanisms are missing so far. Here, we present results on phase separation at intermediate cooling rates, by characterization of gas atomized powder of the AlCoCr0.75Cu0.5FeNi alloy. Although investigation by X-ray diffraction and Electron Backscatter Diffraction indicates a single-phase nature of the powder particles, aberration-corrected scanning transmission electron microscopy and atom probe tomography reveal a nanoscale phase separation into Ni–Al-rich B2 and Fe–Cr-rich A2 regions as well as a high number density of 3.1 × 1024 Cu-rich clusters per m3 in the B2 matrix. The observed phase separation and cluster formation are linked to spinodal decomposition and nucleation processes, respectively. The study highlights that adequate characterization techniques need to be chosen when making statements about phase stability and structural evolution in compositionally complex alloys. © 2019 The Authors

A major technical challenge for modern aero engines is the development of designs which reduce noise and emission whilst increasing aerodynamic efficiency and ensuring aeroelastic stability of low-temperature engine components such as fans and low-pressure compressors. Composites are used in aviation due to their excellent stiffness and strength properties, which also enable additional flexibility in the design process. The weight reduction of the turbomachine components, due to composite materials and lighter engines, is especially relevant for the design and developments of hybrid-electric or distributed propulsion systems [1]. To accomplish this, a representative volume element (RVE) of a glass-fiber reinforced polymer is created, describing the geometrical arrangement of the textile reinforcement structure within the polymer matrix. For both phases, realistic linear elastic properties are assumed. This RVE will be investigated with the finite element method under various loading conditions to assess its anisotropic elastic properties and also its damping behaviour for elastic waves. To study the influence of delamination on the mechanical properties, small defects will be introduced into the model at the interface between reinforcement and matrix. Based on this micromechanical approach, a constitutive model for the composite will be formulated that describes the anisotropic properties as well as the damping behaviour. This constitutive model is then used to describe the material response in a macro-mechanical model, which serves as the basis for an aeroelastic analysis of a 1/3-scaled high-speed fan using a conventional (Ti-6Al -4V) and fiber composite material. Copyright © 2020 ASME

In order to identify possible optimizations regarding the electrical energy efficiency of an aluminium electrolysis cell, the impact of service temperature on microstructure and electrical properties of the cell cathode was investigated. The investigations include experiments regarding the chemical composition, especially the content of carbon, the electrical conductivity and the microstructure at selected positions. Thermodynamic calculations were used to estimate local service temperatures and explain phase transformations and formations. It was found that due to the increased service temperature diffusion processes of carbon took place to a particular extent between cast iron and collector bar. As a result, the carbon content in the collector bar changed from 0.06 to 1.05–1.4 wt%, while in the cast iron a reduction from 3.47 to < 1.50 wt% took place. These processes led to isothermal phase transformations and formations, that changed the matrix of the collector bar from austenitic with low content of ferrite to an austenitic matrix accompanied by precipitation of secondary, predominantly allotriomorphic cementite at service temperature. It was then shown that this has a negative effect on collector bar and decreases the electrical conductivity by up to 26 %. It was also discovered that graphite spheroidization within the grey cast iron has a positive effect on its electrical conductivity, which has increased by 52 %. The results provide the basis to gain an understanding of the carbon diffusion related processes within the cathode of an electrolysis cell and reveal further potential to increase the energy efficiency of primary aluminium production. © 2020, The Author(s).

Interfaces play a significant role in the deformation behaviour of lamellar two-phase TiAl alloys and contribute to their increased strength. We study the deformation behaviour of α2/γ bilayers with either coherent or semicoherent interfaces, using atomistic simulations. We identify the nucleation sites for dislocations and decouple the effects of the microstructural parameters volume fraction and layer thickness on the yield stress and strain. Uniaxial tensile tests are carried out on bi-layer specimens with α2 and γ phases along directions parallel and perpendicular to the interface. Coherent α2∕γ bi-layers show residual stresses due to lattice mismatch which are linearly related to the volume fractions of the phases. These residual stresses, superimposed with tensile stresses during loading, lead to early yielding of the γ phase. In contrast, a semi-coherent interface leads to negligible residual stresses, but contains misfit dislocations which create localized stresses within the γ layer and thus contributes to dislocation nucleation. We show that along loading directions parallel to the interface, the layer thickness does not affect the deformation behaviour, irrespective of the type of interface, instead volume fraction is the governing parameter. When loading perpendicular to the interface, the absolute layer thickness does not affect the deformation behaviour of a bi-layer with a coherent interface, but determines the yield stress and strain in case of a semi coherent interface. © 2020 Elsevier B.V.

Millions worldwide suffer from arthritis of the hips, and total hip replacement is a clinically successful treatment for end-stage arthritis patients. Typical hip implants incorporate a cobalt alloy (Co–Cr–Mo) femoral head fixed on a titanium alloy (Ti-6Al-4V) femoral stem via a Morse taper junction. However, fretting and corrosion at this junction can cause release of wear particles and metal ions from the metallic implant, leading to local and systemic toxicity in patients. This study is a multiscale structural-chemical investigation, ranging from the micrometer down to the atomic scale, of the underlying mechanisms leading to metal ion release from such taper junctions. Correlative transmission electron microscopy and atom probe tomography reveals microstructural and compositional alterations in the subsurface of the titanium alloy subjected to in vitro gross-slip fretting against the cobalt alloy. Even though the cobalt alloy is comparatively more wear-resistant, changes in the titanium alloy promote tribocorrosion and subsequent degradation of the cobalt alloy. These observations regarding the concurrent occurrence of electrochemical and tribological phenomena are vital to further improve the design and performance of taper junctions in similar environments. © 2020 The Authors. Published by WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

Laser Additive Manufacturing (LAM) of light metals such as high-strength Al-based alloys offers tremendous potential for e.g. weight reduction and associated reduced fuel consumptions for the transportation industry. Typically, commercial Sc-containing alloys, such as Scalmalloy®, rely on precipitation hardening to increase their strength. Conventional processing involves controlled ageing during which ordered and coherent Al3Sc precipitates form from a Sc-supersaturated solid solution. Here we show how the intrinsic heat treatment (IHT) of directed energy deposition (DED) can be used to trigger the precipitation of Al3Sc already during the LAM process. High number densities of 1023 nano-precipitates per m3 can be realized through solid-state phase transformation from the supersaturated Al-Sc matrix that results from the fast cooling rate in LAM. Yet, the IHT causes precipitates to coarsen, hence reducing their strengthening effect. We implement alternative solidification conditions to exploit the IHT to form a Zr-rich shell around the Al3Sc precipitates that prevents coarsening. Our approach is applicable to a wide range of precipitation-hardened alloys to trigger in-situ precipitation during LAM. © 2019 Elsevier B.V.

We present a new approach to predict the evolution of anisotropic yield functions by coupling large scale forming simulations with crystal plasticity-spectral based virtual experiments, realizing a multi-scale model for metal forming. Employing a fast spectral method solver enables us to conduct on-the-fly full-field virtual experiments to evolve the yield surface at each integration point of the macroscopic finite element model. As illustrative example, two advanced anisotropic yield functions, namely Yld2000-2D and Yld2004-18p, are used in finite element simulations of deep drawing for a 2090-T3 aluminum alloy sheet. The simulated earing profiles are compared to the experimental ones as well as to simulations with non-evolving yield functions. It is found that the prediction of the earing is improved for the case of the evolving Yld2000-2D yield function. The evolution of the plastic anisotropy during cup drawing is systematically analyzed, showing that the evolution of anisotropy can have considerable effect on the prediction accuracy of the macroscopic simulations. © 2019 Elsevier B.V.

A new medium-entropy superalloy was produced based on the compositions of equiatomic CrCoNi and Ni-base superalloy Inconel 740H. Initial alloy design was performed using Thermo-Calc. The aging response and microstructural stability were assessed following heat treatment at temperatures between 600 and 900 °C and durations up to 100 h. Aging from a fully recrystallized state resulted in negligible grain growth and produced γ’ and σ phases. The same phases were present after aging from a cold-rolled state, but partially recrystallized microstructures resulted in multi-modal size distributions and heterogeneous spatial arrangements. Room temperature hardness measurements were used to correlate aging conditions with quantitative precipitate measurements and mechanical properties. © 2019 Elsevier B.V.

The suitability of a commercial and industrially applied Cu-based catalyst for the synthesis of methanol by CO2 hydrogenation was investigated. Unexpectedly, this system showed high stability and well-performance under conditions that may be relevant for chemical energy conversion using hydrogen and energy from renewable technologies. This Cu-based catalyst demonstrated excellent suitability for dynamical process operation that may be essential for effective compensation of the volatility of renewable energy sources. © 2020 The Authors. Published by Wiley-VCH Verlag GmbH & Co. KGaA.

Herein, we report the synthesis of a γ-Al2O3-supported NiCo catalyst for dry methane reforming (DMR) and study the catalyst using in situ scanning transmission X-ray microscopy (STXM) during the reduction (activation step) and under reaction conditions. During the reduction process, the NiCo alloy particles undergo elemental segregation with Co migrating toward the center of the catalyst particles and Ni migrating to the outer surfaces. Under DMR conditions, the segregated structure is maintained, thus hinting at the importance of this structure to optimal catalytic functions. Finally, the formation of Ni-rich branches on the surface of the particles is observed during DMR, suggesting that the loss of Ni from the outer shell may play a role in the reduced stability and hence catalyst deactivation. These findings provide insights into the morphological and electronic structural changes that occur in a NiCo-based catalyst during DMR. Further, this study emphasizes the need to study catalysts under operating conditions in order to elucidate material dynamics during the reaction. © 2020 American Chemical Society.

Cr2AlC layers with thickness up to 100 µm were deposited by high-velocity-atmospheric plasma spray (HV-APS) on Inconel 738 substrates to analyze the potential of MAX phases as bond coat in thermal barrier coating systems (TBCs). The deposited Cr2AlC layers showed high purity with theoretical densities up to 93%, although some secondary phases were detected after the deposition process. On top of this MAX phase layer, a porous yttria-stabilized zirconia (YSZ) was deposited by atmospheric plasma spraying. The system was tested under realistic thermal loading conditions using a burner rig facility, achieving surface and substrate temperatures of 1400°C and 1050°C, respectively. The system failed after 745 cycles mainly for three reasons: (i) open porosity of the bond coat layer, (ii) oxidation of secondary phases, and (iii) inter-diffusion. Nevertheless, these results show a high potential of Cr2AlC and other Al-based MAX phases as bond coat material for high-temperature applications. Furthermore, future challenges to transfer MAX phases as eventual bond coat or protective layer are discussed. © 2019 The Authors. Journal of the American Ceramic Society published by Wiley Periodicals, Inc. on behalf of American Ceramic Society (ACERS)

We introduce a holistic concept where by-product salts, which are formed during the synthesis of activated carbons, are not considered as waste products but rather upcycled to an organic electrolyte for EDLC applications. In detail, inorganic salts such as KHCO3, which accumulate inside carbon pores during chemical activation with K2CO3, are converted to the organic electrolyte KTfSI by simply treating the composite with HTfSI. This mechanochemical solid-state reaction runs in as little as one minute and the resulting composite is directly used as an electrode according to the so-calledin situelectrolyte concept. Thereby, the waste production during the EDLC preparation is minimized greatly and the use of any additional electrolyte is made obsolete. EDLC electrodes are fabricatedviathe two most common procedures: slurry-coating on alumina foil and dry-processing with PTFE to form free-standing electrodes. The full cell devices show a good performance of 30 F g-1at high scan rates of 10 A g-1and a high capacitance retention of 74% after 16?000 cycles. By applying the concept the mass productivity can be increased by 15-fold. © The Royal Society of Chemistry 2020.

High-strength Al-Zn-Mg-Cu alloys are highly susceptible to stress corrosion cracking (SCC) which severely limits their lifetime. Reversion and re-aging (RRA) temper provides a higher SCC resistance at no loss in strength, yet the microstructural origins of these enhanced properties remain elusive. In an Al-Zn-Mg-Cu alloy, we show that the fine precipitate dispersion in the grain interiors is similar in the peak aged and RRA tempers. However, upon RRA, precipitates inside the grains are enriched in Cu, lowering the Cu matrix content, and reducing the relative difference in the Cu precipitate composition between bulk and grain boundaries. This study enriches the current understanding on the critical role of Cu related to SCC resistance in Al-Zn-Mg-Cu alloys. © 2020

The influence of (Al,Zn)3Zr dispersoids on the precipitation of the main strengthening (Mg,Zn)-rich phases was investigated during isothermal aging of a model Al-Zn-Mg-Cu-Zr alloy. Upon homogenization of the alloy, dispersoids of (Al,Zn)3Zr with a L12 structure are present. Isothermal aging at 120 °C for 0.5 h leads to the homogeneous formation of spherical GP zones in the α-Al matrix and heterogeneous nucleation on (Al,Zn)3Zr dispersoids. After 2 h of aging, GP zones remain present in the α-Al matrix while the accelerated transformation of GP zones to plate-shaped (Mg,Zn)-rich ηʹ precipitates is shown on the {111} planes at the interface of the L12 dispersoids. Even at grain boundaries, the similar composite structure comprising ηʹ precipitates on the coarser Zr-dispersoid is observed, along with 10-nm wide precipitate-free zones around them. The composition and structure of pre-existing dispersoids, their role in the formation of the composite structure are discussed. © 2020

Thermal transport properties in multi-layered semiconductor samples are reported using modulated photothermal infrared radiometry (PTR). The cross-plane thermal conductivity and diffusivity of thin AlxGa(1-x)As layers and AlAs/GaAs superlattices were determined by fitting solutions of the heat equation for multi-layered systems to PTR data. The thermal conductivity of an AlxGa(1-x)As film with x = 0.5 was found to be lower than an AlxGa(1-x)As film with x = 0.33 which is expected as scattering from alloy disorder is maximized for x = 0.5. In addition, it was found that thermal conductivities of AlAs/GaAs superlattices decrease when the superlattice period is decreased for a constant total thickness which is expected since the number of AlAs/GaAs interfaces (which impede thermal transport) increases as the period decreases. The maximum PTR amplitude signal was found to occur when the diffusion length of the thermal wave is on other order of the thickness of the semiconductor layer. The accuracy and applicability of photothermal infrared radiometry to the study of semiconductor multilayer structures are further discussed in the paper. © 2020 Elsevier Ltd

We report the synthesis of a bulk nanostructured alloy using laser-powder bed fusion. The equiatomic AlCoCrFeMnNi chemically complex alloy forms a nanoscale modulated structure, which is homogeneously distributed in the as-built condition. The nanostructure consists of Al & Ni-rich ordered and Cr & Fe-rich disordered BCC phases. The two phases form an interconnected phase network with coherent interface boundaries. Atom probe tomography and aberration-corrected scanning transmission electron microscopy analysis of the spatial distribution of the modulated structure suggests the occurrence of nano-scale spinodal decomposition. These results introduce a direct synthesis of bulk nanostructured alloys with promising geometric flexibility. © 2020 Elsevier B.V.

Silicon clathrates have attracted interest as potential anodes for lithium-ion batteries with unique framework structures. However, very little is known about the surface reactivity and solid electrolyte interphase (SEI) properties of clathrates. In this study, operando scanning electrochemical microscopy (SECM) is used to investigate the effect of pre-treatment on the formation dynamics and intrinsic properties of the SEI in electrodes prepared from type I Ba8Al16Si30 silicon clathrates. Although X-ray photoelectron spectroscopy (XPS) analysis does not reveal large changes in SEI composition, it is found through SECM measurements that ball-milling combined with chemical acid/base etching of the clathrates lead to a more stable and rapidly formed SEI as compared to purely ball-milled samples, resulting in enhanced coulombic efficiency. © 2019 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim

Bottom-up and top-down approaches are described for the challenging synthesis of Fe/Al nanoparticles (NPs) in ionic liquids (ILs) under mild conditions. The crystalline phase and morphology of the metal nanoparticles synthesized in three different ionic liquids were identified by powder X-ray diffractometry (PXRD), X-ray photoelectron spectroscopy (XPS), transmission electron microscopy (TEM), selected-area electron diffraction (SAED) and fast Fourier transform (FFT) of high-resolution TEM images. Characterization was completed by scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM-EDX) for the analysis of the element composition of the whole sample consisting of the NPs and the amorphous background. The bottom-up approaches resulted in crystalline FeAl NPs on an amorphous background. The top-down approach revealed small NPs and could be identified as Fe4Al13 NPs which in the IL [OPy][NTf2] yield two absorption bands in the green-blue to green spectral region at 475 and 520 nm which give rise to a complementary red color, akin to appropriate Au NPs. © 2020 The Royal Society of Chemistry.

High strain-hardening rates in equiatomic CrCoNi and other multi-principal element alloys have been attributed to deformation twinning. This work shows that small additions of Al and Ti to a CrCoNi alloy deactivate deformation twinning with only minor changes to uniform elongation and ultimate tensile strength. The initial microstructure is free of chemically ordered (Al,Ti)-rich precipitates after solutionizing and quenching. Tensile properties for the alloy are reported and compared to equiatomic CrCoNi, and the post-deformation microstructure is assessed. Density functional theory calculations indicate that energetically unfavorable Al-Al bonds may discourage shearing via partial dislocations, which are necessary for twinning to occur. © 2019

In hard coating development there is a need for fast and efficient screening methods to assess the influence of changes in composition and structure evolution on the mechanical behavior. Nanoindentation constitutes a method that allows fast and efficient probing of mechanical properties. For another important mechanical characteristic of hard coatings, the fracture toughness, no quick benchmark test to compare coatings with various compositions and/or morphologies, exist. Therefore, the goal of this investigation was to determine if a tensile test setup allows for fast and efficient qualitative screening of fracture toughness trends in hard coatings compared to accurate but time consuming micro-bending beam experiments. TiAlN and VAlN, each deposited on ductile Cu-substrates, were chosen for this investigation. In situ scanning electron microscopy tensile tests were performed. Here, the strain at crack initiation of the coating was utilized as the experimental parameter, which is most representative for the fracture toughness. The experiments indicate that TiAlN exhibits a higher fracture toughness than VAlN. This was confirmed using time demanding in situ micro-bending beam fracture experiments. Hence, it is established that under the given conditions macroscopic in situ SEM tensile tests can be used as a fast and efficient screening method for fracture toughness trends of hard coatings. © 2020 Elsevier B.V.

Amorphous silica-aluminas (ASAs) are widely used in acid-catalyzed C-H activation reactions and biomass conversions in large scale, which can be promoted by increasing the strength of surface Brønsted acid sites (BAS). Here, we demonstrate the first observation on a synergistic effect caused by two neighboring Al centers interacting with the same silanol group in flame-made ASAs with high Al content. The two close Al centers decrease the electron density on the silanol oxygen and thereby enhance its acidity, which is comparable to that of dealuminated zeolites, while ASAs with small or moderate Al contents provide mainly moderate acidity, much lower than that of zeolites. The ASAs with enhanced acidity exhibit outstanding performances in C–H bond activation of benzene and glucose dehydration to 5-hydroxymethylfurfural, simultaneously with an excellent calcination stability and resistance to leaching, and they offer an interesting potential for a wide range of acid and multifunctional catalysis. © 2020, The Author(s).

In single-mode vertical-cavity surface-emitting lasers (VCSELs) the frequency difference between the two orthogonal modes, which is defined by the birefringence present in the cavity, is the key factor to enable ultrafast polarization dynamics in spin-lasers. This could be a promising alternative to overcome the bandwidth limitations in short-haul data transmission. Therefore, controlling the birefringence is indispensable to utilize the full potential of the polarization dynamics. Splittings of around 100GHz were realized with an on-chip approach by integration of a surface grating in an oxide-confined AlGaAs-based VCSEL. In this paper we present further details of the parameter search process using a three-dimensional vectorial optical VCSEL electro-magnetics (VELM) model. We also show the geometrical properties of the processed grating structure. © 2020 SPIE.

Whether a metallic material fractures by brittle cleavage or by ductile rupture is primarily governed by the competition between cleavage and dislocation emission at the crack tip. The linear elastic fracture mechanics (LEFM) based criterion of Griffith, respectively the one for dislocation emission of Rice, are sufficiently reliable for determining the possible crack tip propagation mechanisms in isotropic crystalline metals. However, the applicability of these criteria is questionable when non-cubic, anisotropic solids are considered, as e.g. ordered intermetallic TiAl phases, where slip systems are limited and elastic anisotropy is pronounced. We study brittle versus ductile failure mechanisms in face-centered tetragonal TiAl and hexagonal Ti3Al using large-scale atomistic simulations and compare our findings to the predictions of LEFM-based criteria augmented by elastic anisotropy. We observe that the augmented Griffith and Rice criteria are reliable for determining the direction dependent crack tip mechanisms, if all the available dislocation slip systems are taken into account. Yet, atomistic simulations are necessary to understand crack blunting due to mixed mechanisms, or shear instabilities other than dislocation emission. The results of our systematic study can be used as basis for modifications of the Griffith/Rice criteria in order to incorporate such effects. © 2020 The Author(s). Published by IOP Publishing Ltd.

In this article, a novel minimally invasive approach to plasma monitoring in the challenging environment of dielectric deposition processes based on the planar multipole resonance probe (pMRP) is presented. By placing the sensor on the plasma-remote side of a dielectric substrate to be coated, perturbations of the process due to its presence can be significantly reduced. Since the electric field of the sensor is able to penetrate dielectric layers, a plasma supervision through the substrate is enabled. To investigate the effect of increasing coating thicknesses on the measurement performance for a broad spectrum of materials and plasma conditions, the results of extensive 3-D full-wave simulations performed with CST Microwave Studio are evaluated. Finally, real-time monitoring results of an argon-oxygen plasma during a sputter deposition with aluminum oxide on a polyethylene terephthalate (PET) film substrate together with a comparison to external process parameters are presented. The results demonstrate both the applicability of the proposed concept and its insensitivity to additional dielectric coatings. © 1963-2012 IEEE.

We introduce a new perspective on the classical massive mode of solid-state phase transformation enabled by the correlative use of atomic-scale electron microscopy and atom probe tomography. This is demonstrated in a binary MnAl alloy which has Heusler-like characteristics. In this system, the τ phase formed by a massive transformation from the high-temperature ε phase is metastable and ferromagnetic. The transformation results in a high density of micro-twins inside the newly grown τ phase. Atomic-scale compositional analysis across the interface boundaries and atomic structure of the micro-twins reveals the involvement of both structural modification and also the compositional partitioning during the growth of the τ phase. This is assisted by the migrating τ/ε interface boundary during transformation. Finally, the role of micro-twins on nucleating the equilibrium phases and the influence of the defects and phase formation on the magnetic properties are discussed. © 2019 Acta Materialia Inc.

A knowledge-based understanding of the plasma-surface-interaction with the aim to precisely control (reactive) sputtering processes for the deposition of thin films with tailored and reproducible properties is highly desired for industrial applications. In order to understand the effect of plasma parameter variations on the film properties, a single plasma parameter needs to be varied, while all other process and plasma parameters should remain constant. In this work, we use the Electrical Asymmetry Effect in a multi-frequency capacitively coupled plasma to control the ion energy at the substrate without affecting the ion-to-growth flux ratio by adjusting the relative phase between two consecutive driving harmonics and their voltage amplitudes. Measurements of the ion energy distribution function and ion flux at the substrate by a retarding field energy analyzer combined with the determined deposition rate R d for a reactive Ar/N2 (8:1) plasma at 0.5 Pa show a possible variation of the mean ion energy at the substrate E m ig within a range of 38 and 81 eV that allows the modification of the film characteristics at the grounded electrode, when changing the relative phase shift θ between the applied voltage frequencies, while the ion-to-growth flux ratio Γig/Γgr can be kept constant. AlN thin films are deposited and exhibit an increase in compressive film stress from -5.8 to -8.4 GPa as well as an increase in elastic modulus from 175 to 224 GPa as a function of the mean ion energy. Moreover, a transition from the preferential orientation (002) at low ion energies to the (100), (101) and (110) orientations at higher ion energies is observed. In this way, the effects of the ion energy on the growing film are identified, while other process relevant parameters remain unchanged. © 2019 IOP Publishing Ltd.

The dynamics of solid state dewetting phenomena of a 50 nm thick, mazed bicrystalline Al film on single crystalline α-Al2O3 (sapphire) substrates was studied in-situ using an environmental scanning electron microscope (ESEM). The bicrystalline Al thin films served as a model system where the influence of grain boundaries and texture effects are well determined compared to polycrystalline films. The experiments were performed in controlled oxidizing and reducing atmospheres at 773 K and 823 K, respectively, to shed light on the differences in dewetting mechanisms and dynamics. While the reducing atmosphere led to spontaneous dewetting at 823 K after an incubation time of a few minutes, a hierarchical dewetting process was observed for the sluggish dewetting under oxidizing conditions. Voids initiated at (substrate or surface) defects and expanded trying to maintain a hexagonal shape. Pinning and depinning processes led to a discontinuous void growth and irregular void shapes including finger instabilities. As a consequence, the void growth followed a variety of power law exponents between 0.10 and 0.55. A new microkink-flow mechanism was discovered at the terminating Al planes at the void. © 2018

To prevent spontaneous oxidation during the high-temperature synthesis of non-oxide ceramics, an inert atmosphere is conventionally required 1,2 . This, however, results in high energy demand and high production costs. Here, we present a process for the synthesis and consolidation of oxidation-prone materials, the ‘molten salt shielded synthesis/sintering’ process (MS 3 ), which uses molten salts as a reaction medium and also to protect the ceramic powders from oxidation during high-temperature processing in air. Synthesis temperatures are also reduced, and the final product is a highly pure, fine and loose powder that does not require additional milling steps. MS 3 has been used for the synthesis of different ternary transition metal compounds (MAX phases, such as Ti 3 SiC 2 3 , Ti 2 AlN 4 , MoAlB 5 ), binary carbides (TiC) and for the sintering of titanium. The availability of high-quality powders, combined with energy and cost savings, may remove one of the bottlenecks for the industrial application of these materials. © 2019, The Author(s), under exclusive licence to Springer Nature Limited.

Increased demand for light-weighting in passenger vehicles has created a need for strong, light, ductile materials to be used in body-in-white applications. The AA6xxx-series of aluminum alloys are suitable candidates meeting most requirements but can fall short of the formability demands of designers, necessitating an understanding of what controls the formability in this alloy series. This work examines the effect of copper alloying in AA6xxx on the pre-ageing and natural ageing responses of the microstructure and mechanical properties. The changes in microstructure observed by differential scanning calorimetry and hardness testing are related to the work-hardening and strain-rate sensitivity parameters for these alloys measured by tensile testing. An observed asymmetry in the measured strain-rate sensitivity associated with increasing versus decreasing strain rate changes suggests that a different mechanism operates for the two conditions. It is postulated how this asymmetry in strain-rate sensitivity will impact the necking and ductility behaviour of these alloys. © 2019, The Minerals, Metals & Materials Society.

Highly pure Cr2AlC powders were synthesized and deposited for the first time by cold spray technology on stainless steel substrates. The Cr2AlC coatings were relative dense, up to 91%, and present high purity (> 98%) since only small traces of Cr2Al, Al2O3 and Cr2O3 were detected by XRD, SEM and EDX. The microstructure of the coatings is homogeneous, although some preferential orientation in the basal plane was observed by XRD pole figures. The adhesion between the coating and the substrate is strong, and compressive residual stresses up to 300 MPa in the coating were determined by XRD. Furthermore, a conventional YSZ Thermal Barrier Coating (TBCs) was deposited by Atmospheric Plasma Spray (APS) on top of the cold sprayed Cr2AlC coating in order to demonstrate the processing feasibility of Cr2AlC MAX phases as a bond-coat layer. © 2018 Elsevier Ltd

Increasing the birefringence splitting in single-mode vertical-cavity surface-emitting lasers (VCSELs) enables high-speed polarisation dynamics which can be the basis to overcome the current bandwidth limitations in short-haul data transmission. The authors observe large birefringence splittings of up to 98 GHz in an oxide-confined AlGaAs-based VCSEL with a tailored integrated surface grating. Since surface gratings are routinely used in VCSEL production, there is a great potential of this technique to realise spin-VCSELs for ultrafast optical communication. © The Institution of Engineering and Technology.

We introduce a novel alloy design concept for density reduced ultra-high strength steels. It is based on the effects of C to increase martensite strength and the Al-solubility in austenite, in conjunction with Al to increase the martensite start temperature and to reduce density. This alloy combination results in inherently strong but light martensitic microstructures, whose mechanical properties (i.e. strength and ductility) can be readily adjusted over a wide range by applying straightforward and established heat treatments. The concept is validated on an Fe – 8 Al – 1.1C (wt.%) alloy subjected to quench and tempering treatments. The steel exhibits relatively low yield strength (~600 MPa) and reasonable ductility (~ 15% elongation) after hot rolling and soft annealing, but can be brought to a maximum hardness of 62 HRC after quenching and tempering at 250 °C. These attractive mechanical properties are coupled with a low density (6.95 g cm–3) and high elastic stiffness (Young's modulus 199 GPa). These lightweight martensitic steels are cost-effective structural materials for weight-critical applications, promising unprecedented specific strength. Advanced characterisation presented herein allows us to derive the fundamental underpinnings of carbide precipitation and phase transformation, and outline and discuss perspectives for refining the alloy composition and processing parameters. © 2019 Elsevier B.V.

We investigate the effect of oxygen vacancies and hydrogen dopants at the surface and inside slabs of LaAlO3, SrTiO3, and LaAlO3/SrTiO3 heterostructures on the electronic properties by means of electronic structure calculations as based on density functional theory. Depending on the concentration, the presence of these defects in a LaAlO3 slab can suppress the surface conductivity. In contrast, in insulating SrTiO3 slabs already very small concentrations of oxygen vacancies or hydrogen dopant atoms induce a finite occupation of the conduction band. Surface defects in insulating LaAlO3/SrTiO3 heterostructure slabs with three LaAlO3 overlayers lead to the emergence of interface conductivity. Calculated defect formation energies reveal strong preference of hydrogen dopant atoms for surface sites for all structures and concentrations considered. Strong decrease of the defect formation energy of hydrogen adatoms with increasing thickness of the LaAlO3 overlayer and crossover from positive to negative values, taken together with the metallic conductivity induced by hydrogen adatoms, seamlessly explains the semiconductor-metal transition observed for these heterostructures as a function of the overlayer thickness. Moreover, we show that the potential drop and concomitant shift of (layer resolved) band edges is suppressed for the metallic configuration. Finally, magnetism with stable local moments, which form atomically thin magnetic layers at the interface, is generated by oxygen vacancies either at the surface or the interface, or by hydrogen atoms buried at the interface. In particular, oxygen vacancies in the TiO2 interface layer cause drastic downshift of the 3d eg states of the Ti atoms neighboring the vacancies, giving rise to strongly localized magnetic moments, which add to the two-dimensional background magnetization. © 2019 IOP Publishing Ltd Printed in the UK.

New precursor chemistries for the atomic layer deposition (ALD) of aluminium oxide are reported as potential alternatives to the pyrophoric trimethylaluminium (TMA) which is to date a widely used Al precursor. Combining the high reactivity of aluminium alkyls employing the 3-(dimethylamino)propyl (DMP) ligand with thermally stable amide ligands yielded three new heteroleptic, non-pyrophoric compounds [Al(NMe2)2(DMP)] (2), [Al(NEt2)2(DMP)] (3, BDEADA) and [Al(NiPr2)2(DMP)] (4), which combine the properties of both ligand systems. The compounds were synthesized and thoroughly chemically characterized, showing the intramolecular stabilization of the DMP ligand as well as only reactive Al−C and Al−N bonds, which are the key factors for the thermal stability accompanied by a sufficient reactivity, both being crucial for ALD precursors. Upon rational variation of the amide alkyl chains, tunable and high evaporation rates accompanied by thermal stability were found, as revealed by thermal evaluation. In addition, a new and promising plasma enhanced (PE)ALD process using BDEADA and oxygen plasma in a wide temperature range from 60 to 220 °C is reported and compared to that of a modified variation of the TMA, namely [AlMe2(DMP)] (DMAD). The resulting Al2O3 layers are of high density, smooth, uniform, and of high purity. The applicability of the Al2O3 films as effective gas barrier layers (GBLs) was successfully demonstrated, considering that coating on polyethylene terephthalate (PET) substrates yielded very good oxygen transmission rates (OTR) with an improvement factor of 86 for a 15 nm film by using DMAD and a factor of 25 for a film thickness of just 5 nm by using BDEDA compared to bare PET substrates. All these film attributes are of the same quality as those obtained for the industrial precursor TMA, rendering the new precursors safe and potential alternatives to TMA. © 2019 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim

A medium-Mn steel (Fe-12Mn-3Al-0.05C wt%) was designed using Thermo-Calc ® simulations to balance the fraction and stacking fault energy of reverted austenite. Intercritical annealing for 0.5, 8 and 48 h was carried out at 585 °C to investigate the microstructural evolution. X-ray diffraction (XRD), electron backscatter diffraction (EBSD), 3-dimensional EBSD, energy-dispersive spectroscopy via scanning-transmission electron microscopy (STEM-EDS) and atom probe tomography (APT) enable characterization of phase fraction, grain area, grain morphology and alloy partitioning. An increase in annealing time from 0.5 h to 48 h increases the amount of ultrafine-grained (UFG) reverted austenite from 3 to 40 vol %. EBSD and TEM reveal multiple morphologies of UFG austenite (equiaxed, rod-like and plate-like). In addition, most of the remaining microstructure consists of recovered α′-martensite that resembles the cold-rolled state, as well as a relatively small fraction of UFG ferrite (i.e., only a small amount of martensite recrystallization occurs). Multi-scale characterization results show that the location within the cold-rolled microstructure has a strong influence on boundary mobility and grain morphology during austenite reversion. Results from APT reveal Mn-decoration of dislocation networks and low-angle lath boundaries in the recovered α′-martensite, but an absence of Mn-decoration of defects in the vicinity of austenite grains, thereby promoting recovery. STEM-EDS and APT reveal Mn depletion zones in the ferrite/recovered α′-martensite near austenite boundaries, whereas gradients of C and Mn co-partitioning are visible within some of the austenite grains after annealing for 0.5 h. Relatively flat C-enriched austenite boundaries are present even after 8 h of annealing and indicate certain boundaries possess low mobility. At later stages the growth of austenite followed the local equilibrium (LE) model such that the driving force between two equilibrium phases moves the mobile interface, as confirmed by DICTRA simulations (a Thermo-Calc ® diffusion module). The sequence of austenite reversion is: (i) formation of Mn- and C-enriched face-centered-cubic nuclei from decorated dislocations and/or particles; (ii) co-partitioning of Mn and C and (iii) growth of austenite controlled by the LE mode. © 2019 Acta Materialia Inc.

The oxidation resistance of the bond coat in thermal barrier coating systems has significant influence on thermal cycling performance of the protective coating. In this study, the influence of varying the alumina content of plasma-sprayed oxide dispersion strengthened bond coats with CoNiCrAlY matrix material on the oxidation resistance was analysed by thermogravimetric analysis, SEM and TEM. Yttrium ions at the alumina scale grain boundaries and the grain size in the scale appear as major factors influencing oxidation properties. The ODS material with 2, 10 and 30 wt% alumina content was applied in TBC systems as an additional thin bond coat. The thermal cycling performance of those advanced TBC systems, in burner rig tests, was evaluated with respect to the ODS material properties. Thermal cycling behaviour is in good correlation with the isothermal oxidation resistance. All results indicate that TBC systems with 10 wt% alumina content in the ODS bond coat have a superior thermal cycling performance, as compared to ODS bond coats with lower or higher alumina content. © 2019, Springer Science+Business Media, LLC, part of Springer Nature.

In its nanoparticulate form, corundum (a-Al2O3) could lead to several applications. However, its production into nanoparticles (NPs) is greatly hampered by the high activation energy barrier for its formation from cubic close-packed oxides and the sporadic nature of its nucleation. We report a simple synthesis of nanometer-sized a-Al2O3 (particle diameter ~13 nm, surface areas ~140 m2 g-1) by the mechanochemical dehydration of boehmite (g-AlOOH) at room temperature. This transformation is accompanied by severe microstructural rearrangements and might involve the formation of rare mineral phases, diaspore and tohdite, as intermediates. Thermodynamic calculations indicate that this transformation is driven by the shift in stability from boehmite to a-Al2O3 caused by milling impacts on the surface energy. Structural water in boehmite plays a crucial role in generating and stabilizing a-Al2O3 NPs. © 2019 American Association for the Advancement of Science. All rights reserved.

The cast microstructure of the Al0.6CoCrFeNi compositionally complex alloy was successfully refined with small additions of Al, Ti and C and its mechanical properties were optimized. In the as-cast state, this alloy has a Widmanstätten microstructure with coarse grains (∼110 μm) of a strong BCC/B2 matrix and soft FCC plates (∼65 vol.%) with large widths (∼1.3 μm). The addition of 0.25 at.% C to Al0.6CoCrFeNi stabilizes the FCC phase and favors the formation of a coarse dendritic microstructure making this alloy unsuitable for structural applications. In contrast, alloying of either 3 at.% Al, Ti, or 3% Ti and 0.25% C to Al0.6CoCrFeNi refined its Widmanstätten microstructure, i.e. the thickness of the FCC plates and/or the size of the prior BCC/B2 grains were significantly reduced. As a result of these microstructural changes, Al and Ti containing alloys show an outstanding strength (twice higher than that of Al0.6CoCrFeNi) and ductilities ≤5% at 20 °C. These properties are retained at 400 °C but at 700 °C, the strength and ductility of almost all alloys decrease. However, Ti containing alloys exhibit much larger ductilities (∼50%) at 700 °C due to their high density of grain boundaries which accommodate plastic deformation through grain boundary sliding. © 2019 The Authors

Coefficients of elastic stiffnesses and thermal expansion of hot isostatically pressed, reaction-sintered and technical fused-mullite ceramics were measured between 100 and 1673 K in comparison with single crystal mullite employing resonant ultrasound spectroscopy and dilatometry, respectively. Additionally, chemical and phase compositions and the microstructure of the ceramics were studied using X-ray diffraction techniques and scanning electron microscopy. Our studies revealed that despite polycrystallinity and slight porosity of up to 1.6%, the elastic behavior of the hot isostatically pressed ceramics is near to ideal aggregate elastic properties of mullite single crystal, for example, their bulk moduli fit within 0.7% to B = 170.0 GPa of single crystal mullite. On the other hand, with B = 155 GPa, the reaction-sintered mullite behaves significantly softer. The difference can be explained with more tight grain to grain contacts in hot isostatically pressed ceramics as compared to reaction-sintered materials. The thermal expansion of both types of ceramics almost coincides with the corresponding averaged behavior of single crystal mullite. For example, between 573 and 1273 K, the volume expansion coefficients of all these materials are (18.0 ± 0.3)·10−6 K−1. Obviously, the microstructural features are less important for the macroscopic thermal expansion. Due to heterogeneous microstructure and high α-alumina and zirconia contents, the corresponding properties of fused-mullite refractory deviate strongly from those of the other mullite materials. © 2018 The American Ceramic Society

Metallic materials have enabled technological progress over thousands of years. The accelerated demand for structural (that is, load-bearing) alloys in key sectors such as energy, construction, safety and transportation is resulting in predicted production growth rates of up to 200 per cent until 2050. Yet most of these materials require a lot of energy when extracted and manufactured and these processes emit large amounts of greenhouse gases and pollution. Here we review methods of improving the direct sustainability of structural metals, in areas including reduced-carbon-dioxide primary production, recycling, scrap-compatible alloy design, contaminant tolerance of alloys and improved alloy longevity. We discuss the effectiveness and technological readiness of individual measures and also show how novel structural materials enable improved energy efficiency through their reduced mass, higher thermal stability and better mechanical properties than currently available alloys. © 2019, Springer Nature Limited.

Despite numerous studies and decades of industrial application, there is still a lack of understanding about the formation and the impact of aluminum titanate (Al2TiO5) in Al2O3-TiO2 thermal spray coatings. Especially the influence of the feedstock powder characteristics on the phase composition has only crudely been investigated so far. Therefore, in this work we have characterized commercial fused and crushed Al2O3-TiO2 feedstock powders: Three of them containing 13 wt.% TiO2 and three containing 40 wt.% TiO2. The effect of the varying phase compositions of the powders and their relevance on the deposition efficiency, the phase compositions, the porosity, and the hardness of the respective APS coatings is described in detail. While detrimental to the mechanical properties of 40 wt.% TiO2 coatings, we have found an enhancement of the hardness for 13 wt.% TiO2 coatings with a high Al2TiO5/Al6Ti2O13 content in the feedstock powder. Furthermore, it was found that Al2TiO5 may reform during APS when sprayed from an Al2TiO5-free powder. © Published under licence by IOP Publishing Ltd.

MAX phases have great potential under demands of both high-temperature and high-stress performance, with their mixed atomic bonding producing the temperature and oxidation resistance of ceramics with the mechanical resilience of metals. Here, we measure the mechanical properties up to 980C by nanoindentation on highly dense and pure Cr2AlC, as well as after oxidation with a burner rig at 1200 °C for more than 29 h. Only modest reductions in both hardness and modulus up to 980 °C were observed, implying no change in deformation mechanism. Furthermore, micro-cantilever fracture tests were carried out at the Cr2AlC/Cr7C3 and Cr7C3/Al2O3 interfaces after the oxidation of the Cr2AlC substrates with said burner rig. The values are typical of ceramic-ceramic interfaces, below 4 MPam, leading to the hypothesis that the excellent macroscopic behaviour is due to a combination of low internal strain due to the match in thermal expansion coefficient as well as the convoluted interface. © 2019 Elsevier Ltd

This paper introduces a minimally invasive in-situ plasma monitoring concept suited for the challenging conditions in dielectric deposition processes. Based on the so-called stacked planar multipole resonance probe (spMRP), the sensor is placed directly on the plasma-remote side of a dielectric substrate to be coated, thus minimizing its influence on the process. The sensor's electric field penetrates both substrate and deposited dielectric layers and couples into the plasma. This enables an effective supervision of the plasma parameters required for process control at the point of highest interest. The effect of increasing coating thicknesses on the measurement performance is investigated within 3D electromagnetic field simulations. Final measurements in an argon-oxygen plasma depositing aluminium oxide confirm both the general suitability of the proposed concept as well as the insensitivity to additional dielectric coatings. © 2019 IEEE.

Cold pressure welding of aluminum alloys and steels offers an attractive, cost-effective opportunity of joining the two most important structural materials. Aim of this work is to investigate the bonding mechanism between aluminum alloy EN AW6082 and carbon steel C15, joint by cold extrusion welding after targeted heat treatment. Mechanical testing under tensile loads revealed site specific interface strengths between 30 and 60% of the constituent materials. However, investigation of fracture surfaces indicates that interface strengths can exceed the AW6082 strength in areas where the bonding process substantially enlarged the Fe-Al interface region, due to the welding geometry. Near atomic scale investigations of the interface using aberration-corrected scanning transmission electron microscopy combined with electron energy loss spectroscopy disclose two different regions along the cold pressure welded interface. The majority of the interfacial area is oxygen free with Fe-based and Al-based crystals joining. No intermetallic phase was identified. Adhesion is attributed to a more covalent bond characteristic at the Fe-Al interface evidenced in the Al-L2,3 edge. A small fraction of the steel/aluminum interface was covered with oxidic regions of about 10 nm thickness. This oxide is predominantly an amorphous aluminum oxide, with only few Fe-O bonds. The observed metallurgical bond formation is explained by an extended Bay model through (i) cracking of the brittle, nanoscopic native oxide layer on the materials during forming, (ii) formation of metallic contact between Al and Fe, under reduction of iron oxides by aluminum, and (iii) formation of covalent-like Al-Fe bonds across the interface. © 2019 Elsevier Ltd

The microstructure and phase composition in selective laser melted (SLM) Ti-6Al-4V plays a key role for its mechanical performance. The microstructure evolution in SLM Ti-6Al-4V was studied in the as-built condition and after sub-transus heat treatments between 400 °C and 800 °C focusing on elemental partitioning and the role of lattice defects on precipitation of the β phase. With SLM parameters corresponding to low volume energy density (E V = 77 J/mm 3 ) the as-built microstructure consisted of acicular martensite and showed a higher density of lattice defects than that synthesized under high E V = 145 J/mm 3 condition. High energy X-ray synchrotron diffraction indicated the presence of ∼2 wt.% β-phase at this high E V . Moreover, atom-probe tomography revealed enrichments in β-stabilizers at one- and two-dimensional lattice defects. These fine enriched one-dimensional columnar and two-dimensional features are identified as precursors of β-phase, revealing the role of lattice defects for β-precipitation. Upon annealing at 400 °C and 530 °C, β-films began to fragment into β−platelets and nanoparticles, whereas annealing at 800 °C led to a coarse-lamellar α/β-microstructure. Moreover, α 2 -Ti 3 Al was found in the 400 °C annealed condition. In line with the microstructure changes, Vickers hardness increased upon annealing at temperatures up to 530 °C and dropped when coarsening occurred at higher temperatures. Substantial element partitioning occurred during thermally driven martensite decomposition, which was significantly stronger for Fe than for V. © 2019 Acta Materialia Inc.

Supported catalysts are among the most important classes of catalysts. They are typically prepared by wet-chemical methods, such as impregnation or co-precipitation. Here we disclose that dry ball milling of macroscopic metal powder in the presence of a support oxide leads in many cases to supported catalysts with particles in the nanometer size range. Various supports, including TiO2, Al2O3, Fe2O3, and Co3O4, and different metals, such as Au, Pt, Ag, Cu, and Ni, were studied, and for each of the supports and the metals, highly dispersed nanoparticles on supports could be prepared. The supported catalysts were tested in CO oxidation, where they showed activities in the same range as conventionally prepared catalysts. The method thus provides a simple and cost-effective alternative to the conventionally used impregnation methods. © 2019 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim

Machinery components used for mining and mineral processing activities are often subjected to high impact loads and wear which have placed demands for the development of materials with high resistance to dynamic loads and aggressive wear conditions. In this study, a multilayered cladding of high alloyed cold work tool steel (X245VCrMo9-4), interlayered with Hadfield steel (X120Mn12) plates, which was also used as substrate using super-solidus liquid-phase sintering technique was investigated. A stack of the cold work tool steel powder was prepared with interlayered X120Mn12 steel plates in an alumina crucible at tap density with the substrate placed on it and was sintered in a vacuum furnace at 1250 °C at a heating rate of 10 K/min, held for 30 min under a nitrogen atmosphere at 0.08 MPa and furnace-cooled. Sample from the as-sintered cladding was subjected to austenization at 1000 °C, quenched in oil and tempered at 150 °C for 2 h. Samples were subjected to microstructural examination using optical and scanning electron microscopy. The microstructural investigations were supplemented by hardness and impact wear tests. Computational thermodynamics was used to support experimental findings. The results revealed that a near-net densification of the sintered X245 was achieved with 99.93 ± 0.01% density. The sintered X245 was characterized by a dispersion of vanadium carbonitride precipitates, especially at the grain boundaries. The heat-treated X245 sample had the highest hardness of 680 ± 7 HV30 due to the matrix of tempered martensitic microstructure when compared to as-sintered with hardness of 554 ± 2 HV30. The X245/X120 interface was characterized by diffusion of Cr, Mo, Mn and C, which resulted in metallurgical bonding between the cladded materials. The impact wear resistance of the sintered X245 was eight times that of the X120; hence, a tough and wear-resistant tool is anticipated when the X120 work hardened in service. © 2019, ASM International.

Highly pure Cr 2 AlC foams with high pore interconnectivity were processed by replica method, infiltrating commercial polyurethane foams with 20 and 30 pore per inch (ppi). Content of solid, dispersant and thickener was adjusted to achieve slurries with shear-thinning behavior. Cr 2 AlC foams were successfully obtained after two consecutive infiltrations, followed by two thermal processes, first in air to burn-out the polymeric foams and then in argon to consolidate the porous structure. The developed foams (cylinders with 40 mm diameter and 20 mm height) present high potential as component for heat exchangers and volumetric solar receivers. © 2019 Elsevier B.V.

A density variation in shear bands visible by electron microscopy is correlated with compositionally altered locations measured by atom-probe tomography in plastically-deformed Al 85.6 Y 7.5 Fe 5.8 metallic-glass ribbons. Two compositionally distinct regions are identified along shear bands, one is Al-rich (~92 at.%), the other is Al-depleted (~82.5 at.%) and both regions show marginal concentration fluctuations of Y and Fe. The elemental re-distribution is observed within shear bands only, and no chemical exchange with the surrounding glassy matrix is observed. © 2019

Testing of the corrosion resistance of environmental barrier coating (EBC) systems is necessary for developing reliable coatings. Unfortunately tests under realistic gas turbine conditions are difficult and expensive. The materials under investigation as well as parts of the test setup have to withstand high temperatures (≥1200°C), high pressure (up to 30 bar) as well as the corrosive atmosphere (H2O, O2, NOx). Therefore most lab scale test-rigs focus on simplified test conditions. In this work water vapor corrosion testing of EBCs with a high velocity oxy fuel (HVOF) facility is introduced which combines high temperatures and high gas velocities. It leads to quite high recession rates in short periods of time, which are comparable to results from literature. It was found that high flow velocities can easily compensate low gas pressures. HVOF-testing is a simple and fast way to measure the recession rate of an EBC-system. As proof of concept the recession rates of an oxide/oxide CMC with and without EBC were measured. © 2019 The American Ceramic Society

Al2O3/Al2O3 ceramic matrix composites are candidate materials for high-temperature applications such as gas turbines. As water vapor corrosion of Al2O3/Al2O3-CMC (ceramic matrix composite) is a major issue, the application of suitable environmental barrier coatings is inevitable. An important factor for coating adhesion, especially in thermal spraying, is mechanical interlocking. Therefore, a rough substrate surface is needed. Although it has been proven that laser ablation is a suitable method for surface preparation of metallic substrates, no studies on Al2O3/Al2O3-CMCs are available. Therefore, the suitability of surface preparation of an Al2O3/Al2O3-CMC by laser ablation for use prior to atmospheric plasma spraying was examined. The laser ablation threshold fluence for Al2O3/Al2O3-CMC was determined. The effects of different processing parameters on the surface were studied. Various surface morphologies were obtained, such as cauliflower and honeycomb structures. The samples were characterized by white light interferometry, laser microscopy, and scanning electron microscopy. The obtained surface structures were coated with Gd2Zr2O7. It was found that the adhesion strength of coatings on laser treated samples was drastically increased. © 2019 Laser Institute of America.

Linear defects, referred to as dislocations, determine the strength, formability, and toughness of crystalline metallic alloys. The associated deformation mechanisms are well understood for traditional metallic materials consisting of one or two prevalent matrix elements such as steels or aluminum alloys. In the recently developed high-entropy alloys (HEAs) containing multiple principal elements, the relationship between dislocations and the mechanical behavior is less understood. Particularly HEAs with a hexagonal close-packed (hcp) structure can suffer from intrinsic brittleness due to their insufficient number of slip systems. Here we report on the surprisingly high formability of a novel high-entropy phase with hcp structure. Through in situ tensile testing and postmortem characterization by transmission electron microscopy we reveal that the hcp phase in a dual-phase HEA (Fe50Mn30Co10Cr10, at. %) activates three types of dislocations, i.e., a ©, ccopy;, and +a©. Specifically, nonbasal c+a© dislocations occupy a high line fraction of ∼31% allowing for frequent double cross slip which explains the high deformability of this high-entropy phase. The hcp structure has a c/a ratio of 1.616, i.e., below the ideal value of 1.633. This modest change in the structure parameters promotes nonbasal c+a© slip, suggesting that ductile HEAs with hcp structure can be designed by shifting the c/a ratio into regimes where nonbasal slip systems are activated. This simple alloy design principle is particularly suited for HEAs due to their characteristic massive solid solution content which readily allows tuning the c/a ratio of hcp phases into regimes promoting nonbasal slip activation. © 2019 American Physical Society.

The formation of dislocation substructures in up to 10 µm deep subsurface regions of two aluminium alloys, Al-5Mg and Al-11Zn, was investigated under conditions of high homologous temperature reciprocal sliding wear (HT-RSW). Under creep conditions, Al-5Mg shows a solid solution type of inverse primary creep. In contrast, Al-11Zn creeps obstacle controlled and exhibits normal primary creep. These two materials were subjected to reciprocal sliding wear at 200 and 300 °C for 100 and 1000 cycles. Flat polished disks were exposed to the 1 mm reciprocal movements of a spherical aluminium oxide counterbody under normal forces of 5 and 10 N at an oscillation frequency of 1 Hz. Using focused ion beam (FIB) micromachining thin electron transparent foils were prepared from the surface regions of the as received and worn material states. Transmission electron microscopy (TEM) was used to study the evolution of nano and micro grain sizes in the surface regions. Despite the different creep behavior, the two materials behave similar under conditions of reciprocal sliding wear. The results obtained in the present work show that subgrain sizes decrease with increasing numbers of wear cycles and increasing normal forces. Subgrain sizes also increase with increasing temperature. At 300 °C, dynamic recrystallization was observed in both Al-alloys. The results of the present work are discussed in the light of previous results reported in the literature. Areas in need of further work are highlighted. © 2018 Elsevier B.V.

In developing the next generation of Calphad databases, new models are used in which each term contributing to the Gibbs energy has a physical meaning. To continue the development, finite temperature density-functional-theory (DFT) results are used in the present work to discuss and suggest the most applicable and physically based model for Calphad assessments of solid phases above the melting point (the breakpoint for modeling the solid phase in previous assessments). These results are applied to investigate the properties of a solid in the superheated temperature region and to replace the melting temperature as the breakpoint with a more physically based temperature, i.e., where the superheated solid collapses into the liquid. The advantages and limitations of such an approach are presented in terms of a new assessment for unary aluminum. © 2019 Elsevier Ltd

Atmospheric plasma sprayed (APS) Al2O3-TiO2 coatings have found a wide range of industrial application due to their favorable properties, combined with low costs and a high availability. However, the detailed effect of the phase composition and the element distribution of the feedstock powders on the coating properties and the spraying process have only crudely been investigated so far. Here the impact of aluminum titanate (Al2TiO5) on the microstructural features and mechanical properties of Al2O3-40 wt.% TiO2 APS coatings is demonstrated by investigating the detailed phase composition and the distribution of aluminum and titanium in three fused and crushed feedstock powders and the respective coatings. Thereby, a direct influence of Al2TiO5 content on the deposition efficiency, the porosity, the elastic modulus, and the hardness of the coatings is revealed. The results emphasize the need for a more detailed specification of commercial Al2O3-TiO2 feedstock powders to ensure a high reliability of the coating properties. © 2019 Elsevier Ltd

The mechanical properties of investment casted open-pore metal foams have been investigated on the example of the binary alloy Al–11Zn. The samples were subjected to different cooling conditions subsequent to casting and to different homogenization and ageing treatments. Variation in cooling was done either by quenching the mold in water or slowly cooling it in air. Homogenization and ageing varied in terms of temperature and time. The effects of the different treatments were investigated through microstructural and mechanical characterization methods. Using TEM, we found that the presence of GP zones and their morphological arrangement are the main factors dominating the mechanical performance. Micro- and nanoindentation testing of single foam struts reveal maximum hardness H when room temperature ageing was applied. Ageing at a temperature of 150 °C results in the lowest H in the present study; that is approximately 2/3 of the hardness achieved when ageing at room temperature. This can also be confirmed by the strength of non-porous bulk material obtained by tensile tests, which further show an increase in ductility up to a factor of 5 due to ageing at elevated temperatures. By compression testing of open-pore Al–11Zn foams, we notice that the presence of the microstructural effects varies in extent as a function of the strain ε. At low strains, we observe differences in mechanical performance to a high extent, becoming less with increasing compaction of the samples until they behave as non-porous bulk material. Based on these findings, we deduce a strong interaction of the structural morphology of the foam and its microstructure that determines the mechanical properties dominated by strength and ductility of the base material. © 2019 Elsevier B.V.

The iron aluminides discussed here are Fe-Al-based alloys, in which the matrix consists of the disordered bcc (Fe,Al) solid solution (A2) or the ordered intermetallic phases FeAl (B2) and Fe3Al (D03). These alloys possess outstanding corrosion resistance and high wear resistance and are lightweight materials relative to steels and nickel-based superalloys. These materials are evoking new interest for industrial applications because they are an economic alternative to other materials, and substantial progress in strengthening these alloys at high temperatures has recently been achieved by applying new alloy concepts. Research on iron aluminides started more than a century ago and has led to many fundamental findings. This article summarizes the current knowledge of this field in continuation of previous reviews. © 2019 by Annual Reviews. All rights reserved.

The high-entropy-alloy Al0.7CoCrFeNi (molar ratio) was prepared by vacuum arc melting followed by directional solidification (DS) with <001> oriented seed. The unique lamellar-dendrite microstructure was obtained over a wide cooling rate range. During solidification, Fe and Co are prone to segregate to the dendrite, while Cr and Al segregate to interdendrite. The solute pile-up of Cr and Al at the solid/liquid interface leads to the dendritic solidification. During the following cooling process, the BCC phase precipitates from the FCC dendrite to form the lamellar structure, while the ordered B2 phase precipitates from the interdendrite. Moreover, the lamellar spacing is significantly refined with increasing cooling rate, resulting in the higher hardness and compressive yield strength. Directional solidification is proved to be an efficient way to improve the mechanical properties of multi-phases high-entropy alloys. © 2017 Elsevier Ltd

Thermal barrier coatings (TBCs) based on yttria-stabilized zirconia (YSZ) were deposited by Atmospheric Plasma Spray (APS) on highly dense and pure Cr2AlC substrates. The Cr2AlC/YSZ systems were tested under thermal cycling conditions at temperatures between 1100 and 1300 °C testing up to 500 h. The response of the system was excellent due to the strong adhesion between the substrate and the coating, and the formation of an outer and protective layer based on α-Al2O3. The oxide scale is formed due to the diffusion of Al atoms from the crystal structure of the Cr2AlC, followed by the reaction with oxygen in the air. The thickness of the oxide scale was 8.9, 17.6 and 39.7 μm at 1100, 1200 and 1300 °C, respectively, which is rather thick in comparison with the classical superalloy/TBC systems. Cr2AlC/YSZ systems survived without any damage under the severe cycling conditions at 1100 and 1200 °C due to the protective oxide scale layer and the sufficient thermal expansion match between the Cr2AlC, YSZ and α-Al2O3. At 1300 °C and after 268 h of cycling conditions, the system failed due to the formation of a porous carbide layer underneath of the oxide scale. The results are rather promising and confirm the potential of the MAX phases to operate under long term applications of high temperature and oxidizing environments. © 2018 Elsevier B.V.

The accumulation of plastic strain as an essential element of the compression behavior of metal foams is investigated by analyzing effective stress-strain curves which were recorded during testing. By applying loading/unloading cycles within the low-strain region until reaching the stress plateau, it is studied how reversible elastic deformation is gradually transformed into irreversible plastic deformation and it is shown that both, elastic and plastic strains, contribute to the total strain ε. This behavior is found to be independent on the investigated mesostructural foam morphologies. Furthermore, a method is derived which can be used to determine a proof stress σϕPl=0.5 at which yielding dominates the deformation of a metal foam. © 2018 Elsevier B.V.

Atom probe tomography enables precise quantification of the composition of second phase particles from their early stages, leading to improved understanding of the thermodynamic and kinetic mechanisms of phase formation and quantify structure-property relationships. Here we demonstrate how approaches developed for small-angle scattering can be adapted to atom probe tomography. By exploiting nearest-neighbor distributions and radial distribution function, we introduce a parameter free methodology to efficiently extract information such as particle size, composition, volume fraction, number density and inter-particle distance. We demonstrate the strength of this approach in the analysis of a precipitation-hardened model Al-Zn-Mg-Cu high-strength lightweight alloy. © 2018 Elsevier Ltd

A combinatorial approach to deposit gas barrier layers (GBLs) on polyethylene terephthalate (PET) by means of plasma-enhanced chemical vapor deposition (PECVD) and plasma-enhanced atomic layer deposition (PEALD) is presented. Thin films of SiOx and SiOxCyHz obtained from PECVD were grown either subsequently on a PEALD seeding layer (SiO2) or were capped by ultrathin PEALD films of Al2O3 or SiO2. To study the impact of PEALD layers on the overall GBL performance, PECVD coatings with high macro defect densities and low barrier efficiency with regard to the oxygen transmission rate (OTR) were chosen. PEALD seeding layers demonstrated the ability to influence the subsequent PECVD growth in terms of the lower macro defect density (9 macro-defects mm−2) and improved barrier performance (OTR = 0.8 cm3 m−2 day−1), while the PEALD capping-route produced GBLs free of macro-defects. © 2018 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim

We demonstrate superresolution imaging of single rare-earth emitting centers, namely, trivalent cerium, in yttrium aluminum garnet crystals by means of stimulated emission depletion (STED) microscopy. The achieved all-optical resolution is ≈50 nm. Similar results were obtained on H3 color centers in diamond. In both cases, STED resolution is improving slower than the conventional inverse square-root dependence on the depletion beam intensity. In the proposed model of this effect, the anomalous behavior is caused by excited state absorption and the interaction of the emitter with nonfluorescing crystal defects in its local surrounding. © 2018 American Physical Society.

Machine learning of atomic-scale properties is revolutionizing molecular modeling, making it possible to evaluate inter-atomic potentials with first-principles accuracy, at a fraction of the costs. The accuracy, speed, and reliability of machine learning potentials, however, depend strongly on the way atomic configurations are represented, i.e., the choice of descriptors used as input for the machine learning method. The raw Cartesian coordinates are typically transformed in "fingerprints," or "symmetry functions," that are designed to encode, in addition to the structure, important properties of the potential energy surface like its invariances with respect to rotation, translation, and permutation of like atoms. Here we discuss automatic protocols to select a number of fingerprints out of a large pool of candidates, based on the correlations that are intrinsic to the training data. This procedure can greatly simplify the construction of neural network potentials that strike the best balance between accuracy and computational efficiency and has the potential to accelerate by orders of magnitude the evaluation of Gaussian approximation potentials based on the smooth overlap of atomic positions kernel. We present applications to the construction of neural network potentials for water and for an Al-Mg-Si alloy and to the prediction of the formation energies of small organic molecules using Gaussian process regression. © 2018 Author(s).

The present article describes aspects of the cold gas spray processability of the intermetallic Ti-48Al-2Cr-2Nb (at. %) alloy, which is employed as a structural material in gas turbine engines. The effects of processing parameters, namely, gas pressure, gas temperature, spray distance, as well as the gas atomized feedstock particle size (d50 = 30 and 42 μm, respectively) and phase composition on deposition, were investigated. The results showed that when the highest available gas pressure (40 bar) and temperature (950 °C) were combined with a short spray distance (20 mm), well-adhering coatings could be deposited regardless of the investigated particle size. However, the maximum coating thickness could be achieved was about 30 μm with a deposition efficiency of 1%. Phase composition of the gas atomized feedstock was investigated with HT-XRD and according to the findings, heat treatment of the feedstock under vacuum was carried out. With this treatment, non-equilibrium, disordered α phase of the atomized powder was transformed into an α α2 and γ phase mixture. At the same time, an increase in the hardness and oxygen content of the powder was detected. Swipe test performed with the heat treated powder revealed no improvement in terms of deposition, in fact, the number of adhering particles on the substrate was decreased in comparison with that of the untreated powder. © 2018 Elsevier B.V.

The irreversible transformation from an icosahedral quasicrystal (i-QC) CaAu4.39Al1.61 to its cubic 2/1 crystalline approximant (CA) Ca13Au56.31(3)Al21.69 (CaAu4.33(1)Al1.67, Pa3 (No. 205); Pearson symbol: cP728; a = 23.8934(4)), starting at ∼570 °C and complete by ∼650 °C, is discovered from in situ, high-energy, variable-temperature powder X-ray diffraction (PXRD), thereby providing direct experimental evidence for the relationship between QCs and their associated CAs. The new cubic phase crystallizes in a Tsai-type approximant structure under the broader classification of polar intermetallic compounds, in which atoms of different electronegativities, viz., electronegative Au + Al vs electropositive Ca, are arranged in concentric shells. From a structural chemical perspective, the outermost shell of this cubic approximant may be described as interpenetrating and edge-sharing icosahedra, a perspective that is obtained by splitting the traditional structural description of this shell as a 92-atom rhombic triacontahedron into an 80-vertex cage of primarily Au [Au59.86(2)Al17.14□3.00] and an icosahedral shell of only Al [Al10.5□1.5]. Following the proposal that the cubic 2/1 CA approximates the structure of the i-QC and on the basis of the observed transformation, an atomic site analysis of the 2/1 CA, which shows a preference to maximize the number of heteroatomic Au-Al nearest neighbor contacts over homoatomic Al-Al contacts, implies a similar outcome for the i-QC structure. Analysis of the most intense reflections in the diffraction pattern of the cubic 2/1 CA that changed during the phase transformation shows correlations with icosahedral symmetry, and the stability of this cubic phase is assessed using valence electron counts. According to electronic structure calculations, a cubic 1/1 CA, "Ca24Au88Al64" (CaAu3.67Al2.67) is proposed. © 2017 American Chemical Society.

Friction Stir Welding (FSW) imparts both heat and deformation to the metal being joined, producing profound microstructural changes that determine the weld properties. In the case of welding of aerospace aluminium alloys, the most important change is the modification of the size, nature, and fraction of strengthening precipitates. To understand these changes requires the ability to measure the microstructural evolution during the welding process. This paper describes a new tool, the FlexiStir system, a portable friction stir unit designed for use in a high-energy synchrotron beamline that enables in-situ studies of microstructural evolution during FSW. FlexiStir has been used to measure precipitate evolution during FSW of aluminium alloy 7449-TAF and provide time-resolved measurement of precipitate size and volume fraction via small angle X-ray scattering (SAXS). These measurements have been interpreted with the aid of a previously developed microstructural model. The model predictions and SAXS measurements are in good qualitative agreement and demonstrate the complex precipitate transformation, dissolution, and reprecipitation events that occur during welding. © 2018

The effect of compositional variation on charge carrier lifetimes of Cr1Fe0.84Al0.16O3, a promising material for solar water splitting recently identified using combinatorial materials science, is explored using ultrafast time-resolved optical reflectance. The transient signal can be described by a biexponential decay, where the shorter time constant varies over 1 order of magnitude with changing Cr content while the longer one stays constant. Intrinsic performance limitations such as a low charge carrier mobility on the order of 10-3 cm2/(Vs) are identified. Charge carrier lifetime and mobility are discussed as screening criteria for solar water splitting materials. © 2018 American Chemical Society.

Although they have been widely used as models for oxide surfaces, the deprotonation behaviors of the Keggin-ions (MeAl127+) and typical oxide surfaces are very different. On Keggin-ions, the deprotonation occurs over a very narrow pH range at odds with the broad charging curve of larger oxide surfaces. Depending on the Me concentration, the deprotonation curve levels off sooner (high Me concentration) or later (for low Me concentration). The leveling off shows the onset of aggregation before which the Keggin-ions are present as individual units. We show that the atypical titration data previously observed for some GaAl12 solutions in comparison to the originally reported data can be explained by the presence of Ga2Al11 ions. The pKa value of aquo-groups bound to octahedral Ga was determined from ab initio molecular dynamics simulations relative to the pure GaAl12 ions. Using these results within a surface complexation model, the onset of deprotonation of the crude solution is surprisingly well predicted and the ratio between the different species is estimated to be in the proportion 20 (Ga2Al11): 20 (Al13): 60 (GaAl12). © 2018 Author(s).

The effects of quasi-static and low-dynamic strain rate (ε̇ = 10−4 /s to ε̇ = 102 /s) on tensile properties and deformation mechanisms were studied in a Fe-25Mn-3Al-3Si (wt%) twinning and transformation-induced plasticity [TWIP-TRIP] steel. The fully austenitic microstructure deforms primarily by dislocation glide but due to the room temperature stacking fault energy [SFE] of 21 ± 3 mJ/m2 for this alloy, secondary deformation mechanisms such as mechanical twinning (TWIP) and epsilon martensite formation (TRIP) also play an important role in the deformation behavior. The mechanical twins and epsilon-martensite platelets act as planar obstacles to subsequent dislocation motion on non-coplanar glide planes and reduce the dislocation mean free path. A high-speed thermal camera was used to measure the increase in specimen temperature as a function of strain, which enabled the use of a thermodynamic model to predict the increase in SFE. The influence of strain rate and strain on microstructural parameters such as the thickness and spacing of mechanical twins and epsilon-martensite laths was quantified using dark field transmission electron microscopy, electron channeling contrast imaging, and electron backscattered diffraction. The effect of sheet thickness on mechanical properties was also investigated. Increasing the tensile specimen thickness increased the product of ultimate tensile strength and total elongation, but had no significant effect on uniform elongation or yield strength. The yield strength exhibited a significant increase with increasing strain rate, indicating that dislocation glide becomes more difficult with increasing strain rate due to thermally-activated short-range barriers. A modest increase in ultimate tensile strength and minimal decrease in uniform elongation were noted at higher strain rates, suggesting adiabatic heating, slight changes in strain-hardening rate and observed strain localizations as root causes, rather than a significant change in the underlying TWIP-TRIP mechanisms at low values of strain. © 2017 Elsevier B.V.

The control of extrinsic and intrinsic mechanical stresses in thin films is crucial. Stresses can limit the film performance e.g. by stress-induced delamination or undesired bending of film/substrate combinations; however, stresses can also be used to obtain functionality. Thus, understanding of stress-inducing mechanisms, correlations of stress with film synthesis parameters and controlling the sign and amplitude of stresses in thin films is important and a facile and reliable stress measurement method is necessary. Here, a stress measurement chip is presented which is based on the measurement of the residual overall film stress by a film-substrate combination curvature-based measurement technique. The novel Si-based cantilever sensor chip can measure residual stress in films from a few nanometers thickness up to several microns. Moreover, the sensor chips are applicable for determining the coefficient of thermal expansion, and for examining the film thickness homogeneity over large areas in a deposition system. They can be applied in physical vapor deposition and plasma-enhanced chemical vapor deposition processes with different geometrical and process-related boundary conditions. Exemplary results which were obtained with the sensor chips are discussed to demonstrate their easy applicability, accuracy, versatility, reliability, the thickness dependence of the residual stress and the homogeneity of SiOx films as well as the residual stress and the thermal expansion values of Al-Cr-N films. © 2017 Elsevier B.V.

A set of advanced single crystalline γ′ strengthened Co-base superalloys with at least nine alloying elements (Co, Ni, Al, W, Ti, Ta, Cr, Si, Hf, Re) has been developed and investigated. The objective was to generate multinary Co-base superalloys with significantly improved properties compared to the original Co-Al-W-based alloys. All alloys show the typical γ/γ′ two-phase microstructure. A γ′ solvus temperature up to 1174 °C and γ′ volume fractions between 40 and 60 pct at 1050 °C could be achieved, which is significantly higher compared to most other Co-Al-W-based superalloys. However, higher contents of Ti, Ta, and the addition of Re decrease the long-term stability. Atom probe tomography revealed that Re does not partition to the γ phase as strongly as in Ni-base superalloys. Compression creep properties were investigated at 1050 °C and 125 MPa in 〈001〉 direction. The creep resistance is close to that of first generation Ni-base superalloys. The creep mechanisms of the Re-containing alloy was further investigated and it was found that the deformation is located preferentially in the γ channels although some precipitates are sheared during early stages of creep. The addition of Re did not improve the mechanical properties and is therefore not considered as a crucial element in the design of future Co-base superalloys for high temperature applications. Thermodynamic calculations describe well how the alloying elements influence the transformation temperatures although there is still an offset in the actual values. Furthermore, a full set of elastic constants of one of the multinary alloys is presented, showing increased elastic stiffness leading to a higher Young’s modulus for the investigated alloy, compared to conventional Ni-base superalloys. The oxidation resistance is significantly improved compared to the ternary Co-Al-W compound. A complete thermal barrier coating system was applied successfully. © 2018, The Minerals, Metals & Materials Society and ASM International.

Understanding the composition evolution of grain boundaries and grain boundary precipitation at near-atomic scale in aluminum alloys is crucial to tailor mechanical properties and to increase resistance to corrosion and stress corrosion cracking. Here, we elucidate the sequence of precipitation on grain boundaries in comparison to the bulk in a model Al-Zn-Mg-Cu alloy. We investigate the material from the solution heat treated state (475 °C), through the very early stages of aging to the peak aged state at 120 °C and further into the overaged regime at 180 °C. The process starts with solute enrichment on grain boundaries due to equilibrium segregation accompanied by solute depletion in their vicinity, the formation of Guinier–Preston (GP) zones in the solute-enriched grain boundary regions, and GP zones growth and transformation. The equilibrium segregation of solutes to grain boundaries during aging accelerates this sequence compared to the bulk. Analysis of the ∼10 nm wide precipitate-free zones (PFZs) adjacent to the solute-enriched grain boundaries shows that the depletion zones are determined by (i) interface equilibrium segregation; (ii) formation and coarsening of the grain boundary precipitates and (iii) the diffusion range of solutes in the matrix. In addition, we quantify the difference in kinetics between grain boundary and bulk precipitation. The precipitation kinetics, as observed in terms of volume fraction, average radius, and number density, is almost identical next to the depletion zone in the bulk and far inside the bulk grain remote from any grain boundary influence. This observation shows that the region influenced by the grain boundaries does not extend beyond the PFZs. © 2018 Acta Materialia Inc.

For large-scale phase-field simulations, the trade-off between accuracy and computational cost as a function of the size and number of simulations was studied. For this purpose, a large reference representative volume element (RVE) was incrementally subdivided into smaller solitary samples. We have considered diffusion-controlled growth and early ripening of δ′ (Al3Li) precipitate in a model Al-Li system. The results of the simulations show that decomposition of reference RVE can be a valuable computational technique to accelerate simulations without a substantial loss of accuracy. In the current case study, the precipitate number density was found to be the key controlling parameter. For a pre-set accuracy, it turned out that large-scale simulations of the reference RVE can be replaced by simulating a combination of smaller solitary samples. This shortens the required simulation time and improves the memory usage of the simulation considerably, and thus substantially increases the efficiency of massive parallel computation for phase-field applications. © 2018 Elsevier B.V.

To investigate the effect of laser shock peening (LSP) with different LSP impacts on the mechanical properties in artificial seawater and corrosion resistance of shipbuilding 5083Al alloy in 3.5% NaCl solution, wear property and electrochemical corrosion resistance tests were performed by a ball-on-disk sliding wear tester and electrochemical workstation. The wear mass losses of the samples treated by 1 and 3 LSP impacts are much lower, by 55.22% and 65.94%, respectively, than those of untreated specimens in artificial seawater. Compared with the untreated sample, the electrochemical corrosion rate of the treated samples decreased by 74.91% and 95.03% after being treated by 1 and 3 LSP impacts, respectively. The reasons for the enhancement of the wear properties and electrochemical corrosion behavior were caused by the increased residual stress and microhardness after the LSP treatment. © 2018 Optical Society of America.

In this work the fracture and corrosion behaviour of hot-dip aluminized steels is investigated in controlled dipping experiments which allowed to separately study the effects of Si in the Al bath (1–10 wt%) and the intermetallic phase thickness (5–30 µm). The addition of Si had no direct influence on the performance of the coating system for similar thickness values of the IMP seam, which in turn showed to be the dominant factor independent from the amount of Si. Thin intermetallic phase seams (< about 10 µm) exhibited more (about 5–10 per 100 µm interfacial length) but smaller cracks with a fishnet pattern on the outer Al-Si coating, which remained intact and interconnected until a tensile deformation of 15–20%. Thicker intermetallic phase seams resulted in less (about 2 per 100 µm interfacial length) but broader cracks perpendicular to the tensile direction, giving rise to a lamellar pattern on the Al-Si coating, which cracks and uncovers the steel already at strains below 10%, and readily flakes off leaving the steel substrate to accelerated corrosion in chloride environments. Our results indicate that the reduction of the intermetallic phase seam thickness remains the main target to improve the performance of hot-dip aluminized coated steel by combining appropriate Si additions with minimized dipping temperatures and times. © 2017 Elsevier B.V.

In this paper, we propose a method for measuring thermal and infrared properties of infrared transparent and semi-transparent thin film. We have investigated an undoped Al0.33Ga0.67As thin film epitaxially grown on a heavily Zn doped GaAs substrate using spectrally-resolved modulated photothermal infrared radiometry (SR-PTR). We perform supplementary measurements in order to determine values of layer thickness and infrared absorption coefficient and estimate successively values of the thermal conductivity and diffusivity of the Al0.33Ga0.67As thin layer, using the SR-PTR method. The obtained values of the thermal conductivity and diffusivity of the Al0.33Ga0.67As thin layer demonstrate that PTR method can be used for the thermal characterization of infrared transparent layers deposited on a highly infrared absorbing substrate. Supplementary Fourier Transform Infrared (FTIR) Spectroscopy measurements yield information only about the thickness of the Al0.33Ga0.67As layer. The results demonstrate that the SR-PTR method is a very good method for characterizing the thermal, geometrical and infrared properties of infrared-transparent thin film samples. However, some of the layer properties should be known a priori. It is worth emphasizing that the spectrally resolved measurements increase the reliability in estimating parameters of the thin layer by introducing additional channels of information. Finally, we conclude that the SR-PTR method combines features of infrared spectroscopic and calorimetric methods. © 2018 Elsevier B.V.

In this paper, we investigated C doped Al0.33Ga0.67As thin film epitaxially grown on a Zn-doped GaAs substrate using spectrally resolved modulated photothermal infrared radiometry (SR-PTR). We assumed that thermal conductivity and diffusivity of the thin layer are known and estimate values of the infrared absorption coefficient of the thin layer and the thermal boundary resistance of the interface between the thin layer and the substrate. We found out that the thermal boundary resistance is two orders of magnitude greater than thermal boundary resistance of studied recently undoped AlGaAs/GaAs sample. We attribute this effect to formation of quasi 2-dimensional hole gas due to modulation doping. Finally, the infrared absorption coefficient of the thin layer decreases with increasing wavelength due to inter-valence band absorption. We found out that with increasing infrared absorption coefficient of the thin film, the sensitivity of the method for estimation of the infrared absorption coefficient increases, while the estimation error decreases. © 2018 Elsevier B.V.

The intermetallic compound Fe2AlTi (alternatively Fe2TiAl) is an important phase in the ternary Fe-Al-Ti phase diagram. Previous theoretical studies showed a large discrepancy of approximately an order of magnitude between the ab initio computed magnetic moments and the experimentally measured ones. To unravel the source of this discrepancy, we analyze how various mechanisms present in realistic materials such as residual strain effects or deviations from stoichiometry affect magnetism. Since in spin-unconstrained calculations the system always evolves to the spin configuration which represents a local or global minimum in the total energy surface, finite temperature spin effects are not well described. We therefore turn the investigation around and use constrained spin calculations, fixing the global magnetic moment. This approach provides direct insight into local and global energy minima (reflecting metastable and stable spin phases) as well as the curvature of the energy surface, which correlates with the magnetic entropy and thus the magnetic configuration space accessible at finite temperatures. Based on this approach, we show that deviations from stoichiometry have a huge impact on the local magnetic moment and can explain the experimentally observed low magnetic moments. © 2018 by the authors.

Electron microscopy and atom probe tomography were combined to investigate the crystallography and chemistry of a single twin boundary (TB) in a rare-earth-free ferromagnetic MnAl Heusler alloy. The results establish a significant segregation of Mn along the twin boundaries. An enrichment of approx. ~8 at.% Mn was measured along the twin boundary with a confined depletion outside the twin boundary, suggesting short range solute diffusion occurring during massive transformation. © 2018 Elsevier Ltd

Boron is an essential solute element for improving the grain boundary strength in several high temperature metallic alloys especially in Ni- and Co-base superalloys although the detailed strengthening mechanisms are still not well understood. In superalloys, boron leads to the formation of borides and precipitate depleted zones around the grain boundaries and alters the bond strength among the grains directly. In this paper, we explore in detail the role of the boron content in ternary γ/γ′ Co-9Al-9W alloys. Local as well as bulk mechanical properties were evaluated using nanoindentation and compression testing and correlated to near-atomic scale microstructure and compositions obtained from electron microscopy and atom probe tomography. The alloy variant with low B content (0.005 at.% B) reveals an increase in yield strength at room temperature and 600 °C and atom probe tomography investigations show that solute B segregates to the grain boundaries. However, in the bulk B exclusively partitions to the γ′ phase. Additionally, the γ′/γ′ grain boundaries are depleted in W and Al with the concentration locally shifted towards the γ composition forming a very thin γ layer at the γ′/γ′ grain boundaries, which supports dislocation mobility in the γ′/γ′ grain boundary region during deformation. Higher content of B (0.04 at.% B) promotes formation of W-rich borides at the grain boundaries that leads to undesirable precipitate depleted zones adjacent to these borides that decrease the strength of the alloy drastically. However, it was also found that a subsequent annealing heat treatment eliminates these detrimental zones by re-precipitating γ′ and thus elevating the strength of the alloy. This result shows that, if a precipitate depleted zone can be avoided, B significantly improves the mechanical properties of polycrystalline Co-base superalloys by strengthening the γ′ phase and by improving grain boundary cohesion. © 2017 Acta Materialia Inc.

The complex microstructure of segmented chips and the changing deformation mechanisms during the machining of the Ti-6Al-4V alloy for a given cutting tool have been explored. Chip geometry and microstructure were investigated for increasing volumes of material removed at a cutting speed at which the tool characteristically develops gradual flank wear. The degree of chip segmentation and deformation mode changed significantly as machining progressed from using a new tool towards a worn tool. Chip formation processes when machining near the end of the cutting tool life is characterised by increasing amounts of twinning formed through both tension and compression. © 2017 Elsevier Ltd

The formation and decomposition of aluminum titanate (Al2TiO5, tialite) in feedstock powders and coatings of the binary Al2O3-TiO2 system are so far poorly understood. A commercial fused and crushed Al2O3-40%TiO2 powder was selected as the feedstock for the experimental series presented in this paper, as the composition is close to that of Al2TiO5. Part of that powder was heat-treated in air at 1150 and 1500 °C in order to modify the phase composition, while not influencing the particle size distribution and processability. The powders were analyzed by thermal analysis, XRD and FESEM including EDS of metallographically prepared cross sections. Only a maximum content of about 45 wt.% Al2TiO5 was possible to obtain with the heat treatment at 1500 °C due to inhomogeneous distribution of Al and Ti in the original powder. Coatings were prepared by plasma spraying using a TriplexPro-210 (Oerlikon Metco) with Ar-H2 and Ar-He plasma gas mixtures at plasma power levels of 41 and 48 kW. Coatings were studied by XRD, SEM including EDS linescans of metallographically prepared cross sections, and microhardness HV1. With the exception of the powder heat-treated at 1500 °C an Al2TiO5-Ti3O5 (tialite–anosovite) solid solution Al2−xTi1+xO5 instead of Al2TiO5 existed in the initial powder and the coatings. © 2018, ASM International.

Dense Cr2AlC materials were tested under a gradient loading for the first time using a burner rig. The severe thermal cycling conditions consist of 500 short cycles at 1200°C, with an accumulative time at the maximal temperature of more than 29 hours. The samples showed no visible damage under these conditions due to the formation of an outer protective α-Al2O3 layer, which shows a strong adhesion with the Cr2AlC substrate. No cracks, delamination or damage were observed at the interface between the different layers. This excellent response under cyclic loading shows the excellent potential of Cr2AlC compounds for high-temperature applications. © 2018 American Ceramic Society.

In the present study, dissimilar welds of an Al–Mg–Mn alloy and a Zn-coated high-strength low-alloy steel were welded by refill friction stir spot welding. The maximum shear load recorded was approximately 7.8 kN, obtained from the weld produced with a 1600 rev min−1 tool rotational speed. Microstructural analyses showed the formation of a solid–liquid structure of an Al solid solution in Mg–Al-rich Zn liquid, which gives rise to the formation of Zn-rich Al region and microfissuring in some regions during welding. Exposure of steel surface to Mg–Al-rich Zn liquid led to the formation of Fe2Al5 and Fe4Al13 intermetallics. The presence of defective Zn-rich Al regions and Fe–Al intermetallics at the faying surface affects the weld strength. © 2017 Institute of Materials, Minerals and Mining. Published by Taylor & Francis on behalf of the Institute

In the flourishing fields of quantum technology gallium nitride (GaN) quantum dots (QDs) have great appeal by providing high stability and room-temperature operation. Here, we report on the ion implantation of surface GaN QDs grown in the hexagonal crystal structure. An uncapped sample (S1) and two samples capped by 8 ML (S2) and 16 ML (S3) of AlN are subjected to a 100 keV gallium (S1, S2) and a 210 keV erbium (S3) ion beam. The fluence ranged from 5×1010 cm−2 to 1×1015 cm−2 (S1, S2) and from 5×1010 cm−2 to 5×1013 cm−2 (S3). QD characterization is performed by cathodoluminescence measurements at 77 K and atomic force microscopy and scanning electron microscopy. Strong interdiffusion processes upon ion impact at the interfaces are evidenced leading besides other effects to a quenching of the quantum confined Stark effect. Moreover, a model for the QD morphology based on a fluence-dependent diffusion coefficient is developed. © 2017 Elsevier B.V.

Press hardening is used to produce automotive blanks with high tensile strength. In order to gain optimal blank properties it is necessary to rapidly decrease the blank temperature during press hardening. The thermal conductivity of the hot work tool steel used for die material is an important factor that defines the process time and the resulting blank properties. This study investigates the influence of temperature, alloying composition and heat treatment on the thermal conductivity of hot work tool steels used for press hardening dies. The dynamic method is used to determine the thermal conductivity of the hot work tool steels via an indirect measurement. The thermal conductivity decreases with increasing amount of alloying elements. In the temperature range between 295 and 473 K, which is the relevant temperature range for press hardening applications, the thermal conductivity of the hot work tool steels increases with temperature independent of the thermal treatment. With further increase of the temperature above 473 K the thermal conductivity of the hot work tool steels decreases. Copyright © 2017 Carl Hanser Verlag GmbH & Co. KG.

Correlatively employing density functional theory and experiments congregated around high power pulsed magnetron sputtering, a plasma-surface model for metastable Cr0.8Al0.2N (space group Fm 3 m) is developed. This plasma-surface model relates plasma energetics with film composition, crystal structure, mass density, stress state, and elastic properties. It is predicted that N Frenkel pairs form during Cr0.8Al0.2N growth due to high-energy ion irradiation, yielding a mass density of 5.69 g cm-3 at room temperature and Young's modulus of 358-130 GPa in the temperature range of 50-700 K for the stress-free state and about 150 GPa larger values for the compressive stress of 4 GPa. Our measurements are consistent with the quantum mechanical predictions within 5% for the mass density and 3% for Young's modulus. The hypothesis of a stress-induced Young's modulus change may at least in part explain the spread in the reported elasticity data ranging from 250 to 420 GPa. © 2017 Author(s).

Due to the layer-by-layer build-up of additively manufactured parts, the deposited material experiences a cyclic re-heating in the form of a sequence of temperature pulses. In the current work, this “intrinsic heat treatment (IHT)” was exploited to induce the precipitation of NiAl nanoparticles in an Fe-19Ni-xAl (at%) model maraging steel, a system known for rapid clustering. We used Laser Metal Deposition (LMD) to synthesize compositionally graded specimens. This allowed for the efficient screening of effects associated with varying Al contents ranging from 0 to 25 at% and for identifying promising concentrations for further studies. Based on the existence of the desired martensitic matrix, an upper bound for the Al concentration of 15 at% was defined. Owing to the presence of NiAl precipitates as observed by Atom Probe Tomography (APT), a lower bound of 3–5 at% Al was established. Within this concentration window, increasing the Al concentration gave rise to an increase in hardness by 225 HV due to an exceptionally high number density of 1025 NiAl precipitates per m3, as measured by APT. This work demonstrates the possibility of exploiting the IHT of the LMD process for the production of samples that are precipitation strengthened during the additive manufacturing process without need for any further heat treatment. © 2017

Solid state dewetting can be used for targeted patterning, but also causes degradation or failure of thin film devices. In this work the temperature-induced changes of a tetracrystalline model system with inhibited surface diffusion are studied. This is accomplished by growing Al thin films by molecular beam epitaxy on single crystalline (0001) oriented sapphire substrates. The as-deposited Al films form two orientation relationships (OR I and OR II) both subdivided in two twin-related growth variants leading to a tetracrystalline microstructure. Two processes evolve during annealing at 600 °C. Grain growth and texture evolution towards OR II occur in addition to the formation of drum-like voids in the Al film covered by a thin membrane. The surface oxide suppresses Al surface diffusion and in contrast to classical solid state dewetting interface and grain boundary diffusion dominate. High energy grain boundaries were identified as initial points of the void formation. © 2017 Acta Materialia Inc.

High-throughput methods were used to investigate a Ni-Co-Al thin film materials library, which is of interest for structural and functional applications (superalloys, shape memory alloys). X-ray diffraction (XRD) measurements were performed to identify the phase regions of the Ni-Co-Al system in its state after annealing at 600 °C. Optical, electrical, and magneto-optical measurements were performed to map functional properties and confirm XRD results. All results and literature data were used to propose a ternary thin film phase diagram of the Ni-Co-Al thin film system. © 2017 American Chemical Society.

Identification and synthesis of intramolecularly donor-stabilized aluminium(III) complexes, which contain a 3-(dimethylamino)propyl (DMP) ligand, as novel atomic layer deposition (ALD) precursors has enabled the development of new and promising ALD processes for Al2O3 thin films at low temperatures. Key for this promising outcome is the nature of the ligand combination that leads to heteroleptic Al complexes encompassing optimal volatility, thermal stability and reactivity. The first ever example of the application of this family of Al precursors for ALD is reported here. The process shows typical ALD like growth characteristics yielding homogeneous, smooth and high purity Al2O3 thin films that are comparable to Al2O3 layers grown by well-established, but highly pyrophoric, trimethylaluminium (TMA)-based ALD processes. This is a significant development based on the fact that these compounds are non-pyrophoric in nature and therefore should be considered as an alternative to the industrial TMA-based Al2O3 ALD process used in many technological fields of application. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim

Experimental and phase field studies of age hardening response of a high purity Al-4Cu-1Li-0.25Mn-alloy (mass %) during isothermal aging are conducted. In the experiments, two hardening phases are identified: the tetragonal θ' (Al2Cu) phase and the hexagonal T1 (Al2CuLi) phase. Both are plate shaped and of nm size. They are analyzed with respect to the development of their size, number density and volume fraction during aging by applying different analysis techniques in TEM in combination with quantitative microstructural analysis. 3D phase-field simulations of formation and growth of θ' phase are performed in which the full interfacial, chemical and elastic energy contributions are taken into account. 2D simulations of T1 phase are also investigated using multi-component diffusion without elasticity. This is a first step toward a complex phase-field study of T1 phase in the ternary alloy. The comparison between experimental and simulated data shows similar trends. The still unsaturated volume fraction indicates that the precipitates are in the growth stage and that the coarsening/ripening stage has not yet been reached. © 2017 by the authors.

In modern gas turbines, highly loaded components are internally cooled and furthermore covered with thermal barrier coatings (TBCs) to withstand the harsh operating conditions with temperatures exceeding the application limit of such coatings. Under realistic operating conditions, siliceous minerals, of a calcium-magnesium-aluminum-silicate (CMAS) composition, are ingested into the turbine and deposited on the TBCs. Besides erosion, this also leads to degradation by chemical interaction. The plasma spray-physical vapor deposition (PS-PVD) process is an advanced method for manufacturing TBCs, which fills the gap between traditional thermal spray processes and electron beam physical vapor deposition (EB-PVD). Due to the unique plasma conditions, coatings with columnar microstructures exhibiting high strain tolerance can be created. However, because of the high amount of open porosity the resistance of such structures to CMAS and erosion attack was expected to be low. In the present work, PS-PVD TBCs were investigated in a burner rig facility under thermal gradient cycling conditions and simultaneous CMAS attack. The interactions of the PS-PVD-deposited YSZ and the CMAS melt were studied by means of scanning electron microscopy (SEM) and energy dispersive X-ray analysis (EDS) and compared to EB-PVD coatings. Additionally, the resistance of PS-PVD TBCs to erosion is compared to APS TBCs by means of room temperature tests according to ASTM G76-13. © 2017

We explore the competition and coupling of vibrational and electronic contributions to the heat capacity of Al and Al3Sc at temperatures below 50 K, combining experimental calorimetry with highly converged finite-temperature density functional theory calculations. We find that semilocal exchange-correlation functionals accurately describe the rich feature set observed for these temperatures, including electron-phonon coupling. Using different representations of the heat capacity, we are therefore able to identify and explain deviations from the Debye behavior in the low-temperature limit and in the temperature regime 30-50 K as well as the reduction of these features due to the addition of Sc. © 2017 authors. Published by the American Physical Society.

Glycerol is a major by-product of the biodiesel production and is therefore produced in high quantities. While currently there are limited possible applications for this highly functionalized molecule, glycerol can be a cheap and abundant feedstock for value-added products that are accessible by selective oxidation. Usually, the selective oxidation of glycerol utilizes expensive noble metal catalysts, such as Au, Pt, and Pd. Here we report the selective oxidation of glycerol in basic media, using ordered mesoporous Cu-Al2O3 catalysts with various Cu loadings prepared by a facile soft-templating method. The materials were characterized in detail by nitrogen physisorption, vis-NIR spectroscopy, EDX, low- and wide-angle XRD, XPS, and TEM. Subsequently the reaction conditions for glycerol oxidation were optimized. The catalytic oxidation of glycerol yields C3 products, such as glyceric acid and tartronic acid, and also C2 and C1 products, such as glycolic acid, oxalic acid, and formic acid. Moreover, the role of the solvent on the catalytic reaction was investigated, and the addition of various co-solvents to the aqueous reaction mixture was found to increase the initial reaction rate up to a factor of three. The trends of the initial reaction rates correlate well with the polarity of the water/co-solvent mixtures. The prepared Cu-Al2O3 catalysts are a more cost-efficient and environmentally viable alternative to the reported noble metal catalysts. © 2017 The Royal Society of Chemistry.

We apply a quantum mechanical/molecular mechanical (QM/MM) multiscale approach to calculate the segregation energies of Mg and Pb to two kinds of grain boundaries in Al. The first boundary, a symmetric (310)[001] Σ5 tilt boundary, is also tractable using traditional QM calculations, and serves as a validation for the QM/MM method. The second boundary is a general, low-symmetry tilt boundary that is completely inaccessible to pure QM calculations. QM/MM results for both of these boundaries are used to evaluate the accuracy of empirical (EAM) potentials for the Al-Mg and Al-Pb alloy systems. Based on these results we develop a physical model for the segregation energy based on elastic interaction and bond breaking terms. Both MM calculations with the EAM potentials and the model work quantitatively well for describing Mg-GB interaction across a wide range of local environments. For Pb, MM performance is weaker and the model provides only qualitative insight, demonstrating the utility of a QM/MM approach. © 2017 Acta Materialia Inc.

Co-based layered double hydroxide (LDH) catalysts with Fe and Al contents in the range of 15 to 45 at % were synthesized by an efficient coprecipitation method. In these catalysts, Fe3+ or Al3+ ions play an essential role as trivalent species to stabilize the LDH structure. The obtained catalysts were characterized by a comprehensive combination of surface- and bulk-sensitive techniques and were evaluated for the oxygen evolution reaction (OER) on rotating disk electrodes. The OER activity decreased upon increasing the Al content for the Co- and Al-based LDH catalysts, whereas a synergistic effect in Co- and Fe-based LDHs was observed, which resulted in an optimal Fe content of 35 at %. This catalyst was spray-coated on Ni foam electrodes and showed very good stability in a flow-through cell with a potential of approximately 1.53 V at 10 mA cm−2 in 1 m KOH for at least 48 h. © 2017 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim

A tunable optical prism MOEMS based on the deformation of a liquid droplet is presented. An aluminum-nitride membrane is tilted by a novel type of thermo-mechanical actuator. The actuation principle is based on a thermo-mechanical modulation of the intrinsic stress in aluminum-nitride beams. Based on an analytical model, the key parameters of the actuator are optimized. Furthermore, the influence of the intrinsic stress on the actuator properties is investigated. These dependencies and the model are verified by mechanical characterization of samples. Operation in air and with ambient fluid has been confirmed. An image shift of 30 mm is found in a microscopic setup which corresponds to 19 % of the field of view. © 2017 Elsevier B.V.

Reliable and predictive relationships between fundamental microstructural material properties and observable macroscopic mechanical behaviour are needed for the successful design of new materials. In this study we establish a link between physical properties that are defined on the atomic level and the deformation mechanisms of slip planes and interfaces that govern the mechanical behaviour of a metallic material. To accomplish this, the shear instability energy Γ is introduced, which can be determined via quantum mechanical ab initio calculations or other atomistic methods. The concept is based on a multilayer generalised stacking fault energy calculation and can be applied to distinguish the different shear deformation mechanisms occurring at TiAl interfaces during finite-temperature molecular dynamics simulations. We use the new parameter Γ to construct a deformation mechanism map for different interfaces occurring in this intermetallic. Furthermore, Γ can be used to convert the results of ab initio density functional theory calculations into those obtained with an embedded atom method type potential for TiAl. We propose to include this new physical parameter into material databases to apply it for the design of materials and microstructures, which so far mainly relies on single-crystal values for the unstable and stable stacking fault energy. © 2017 IOP Publishing Ltd.

A smooth layer of hard aluminium film is deposited onto a glass substrate with a multi-frequency CCP discharge and then treated in the effluent of a non-equilibrium atmospheric pressure plasma jet (N-APPJ) operated with Ar flow. A thin filament is formed in the argon N-APPJ through contraction of a diffuse feather-like discharge. The aluminium surface treated in the effluents of the N-APPJ is significantly modified. Erosion tracks of different forms and micro-balls composed of aluminium are observed on the treated surface. Based on CCD images of active plasma discharge channels, SEM images of the treated surface and current-voltage characteristics, these surface modifications are interpreted as traces of plasma spots and plasmoids. Plasma spots are focused plasma channels, which are characterized by an intense emission in CCD images at the contact point of a plasma channel with the treated metal surface and by deep short tracks on the aluminium surface, observed in SEM images. Plasmoids are plasma objects without contact to any power supply which can produce long, thin and shallow traces, as can be observed on the treated surface using electron microscopy. Based on observed traces and numerous transformations of plasma spots to plasmoids and vice versa, it is supposed that both types of plasma objects are formed by an extremely high axial magnetic field and differ from each other due to the existence or absence of contact to a power supply and the consequential transport of electric current. The reason for the magnetic field at the axis of these plasma objects is possibly a circular current of electron pairs in vortices, which are formed in plasma by the interaction of ionization waves with the substrate surface. The extremely high magnetic field of plasma spots and plasmoids leads to a local destruction of the metal film and top layer of the glass substrate and to an attraction of paramagnetic materials, namely aluminium and oxygen. The magnetic attraction of aluminium is a reason for the extraction of some pieces of metal and the formation of erosion tracks and holes in the metal film. In the absence of metal atomization, the extracted aluminium forms spherical micro-particles, which are distributed over the surface of the treated metal film by the gas flow. A thin (100 nm) gold (diamagnetic) layer on top of the aluminium film surface reduces the erosion rate of plasma spots and plasmoids drastically (more than three orders of magnitude). © 2017 IOP Publishing Ltd.

Yttria stabilized zirconia (YSZ) is often applied as thermal barrier coating on metal parts as e.g. turbine blades made of nickel base super alloys. The coating process in combination with the preconditioning of the substrate material induces characteristic residual stress distributions in the coating system consisting of topcoat, bondcoat and the substrate material. Knowledge about the residual stress depth distribution in the coating and at the interfaces down to the substrate material is essential for the assessment of the mechanical integrity and the reliability of the coating. In this regard the stability of the microstructure and the residual stresses is of particular interest; hence this forms the scope of our investigations. Yttria (8 wt.%) stabilized zirconia with a NiCoCrAlY bondcoat was deposited by atmospheric plasma spraying (APS) at different spray conditions on a nickel base super alloy substrate material. The coatings were subjected to different heat-treatment processes, i.e. static aging and cyclic thermal loadings. Through surface scanning using neutron diffraction was carried out for the as sprayed condition and for the thermally loaded samples. Based on the measured diffraction data the stability of the microstructure (phases) and the residual strain/stresses through the depths of the coating system were assessed. © 2017 Elsevier B.V.

Nanoscale oxide dispersions have long been used to increase the oxidation and wear resistance of alloys used as bond coatings in thermal barrier coatings. Their manufacturing via mechanical alloying is often accompanied by difficulties regarding their particle size, homogeneous distribution of the oxide dispersions inside the powder, involving considerable costs, due to cold welding of the powder during milling. A significant improvement in this process can be achieved by the use of process control agent (PCA) to achieve the critical balance between cold welding and fracturing, thereby enhancing the process efficiency. In this investigation, the influence of the organic additive stearic acid on the manufacturing process of Al2O3-doped CoNiCrAlY powder was investigated. Powders were fabricated via mechanical alloying at different milling times and PCA concentrations. The results showed a decrease in particle size, without hindering the homogeneous incorporation of the oxide dispersions. Two powders manufactured with 0.5 and 1.0 wt.% PCA were deposited by high velocity oxygen fuel (HVOF) spraying. Results showed that a higher content of elongated particles in the powder with the higher PCA content led to increased surface roughness, porosity and decreased coating thickness, with areas without embedded oxide particles. © 2017 ASM International

A novel, lightweight Fe-25.7Mn-10.6Al-1.2C (wt.%) steel is designed by exploiting the concurrent progress of primary recrystallization and phase transformation, in order to produce an ultrafine-grained, duplex microstructure. The microstructure consists of recrystallized austenite grains surrounded by submicron-sized ferrite grains, and recovered austenite regions with preferential nano-κ-carbide precipitation. This partially recrystallized duplex microstructure demonstrates excellent strength-ductility combinations, e.g. a yield strength of 1251 MPa, an ultimate tensile strength of 1387 MPa, and a total elongation of 43%, arising from the composite response by virtue of diverging constituent strength and strain hardening behaviors. © 2017 Acta Materialia Inc.

In-vacuum characterization of magnetron targets after High Power Impulse Magnetron Sputtering (HiPIMS) has been performed by X-ray photoelectron spectroscopy (XPS). Al-Cr composite targets (circular, 50 mm diameter) mounted in two different geometries were investigated: an Al target with a small Cr disk embedded at the racetrack position and a Cr target with a small Al disk embedded at the racetrack position. The HiPIMS discharge and the target surface composition were characterized in parallel for low, intermediate, and high power conditions, thus covering both the Ar-dominated and the metal-dominated HiPIMS regimes. The HiPIMS plasma was investigated using optical emission spectroscopy and fast imaging using a CCD camera; the spatially resolved XPS surface characterization was performed after in-vacuum transfer of the magnetron target to the XPS chamber. This parallel evaluation showed that (i) target redeposition of sputtered species was markedly more effective for Cr atoms than for Al atoms; (ii) oxidation at the target racetrack was observed even though the discharge ran in pure Ar gas without O2 admixture, the oxidation depended on the discharge power and target composition; and (iii) a bright emission spot fixed on top of the inserted Cr disk appeared for high power conditions. © 2017 Author(s).

In this work faceted voids are studied which were induced by solid state dewetting at 600 °C of tetracrystalline Al thin films covered with a native oxide layer. Hexagonally shaped voids are observed in a few locations where Al is uniformly redistributed to the surrounding thin film. Although faceted, the majority of the voids exhibit irregular shapes caused by pinning of distinct sides of the retracting Al thin film. The two different Al|void shapes (hexagonal or irregular) are investigated by site-specific cross-sectional transmission electron microscopy (TEM) analysis. The TEM studies reveal Al|void regions with and without rims and ridges. The presence of rims and ridges is explained by a discontinuous void formation process caused by pinning of the retracting Al film. During annealing, crystallization and a thickness increase of the surface oxide, which is still continuously covering the Al thin film as well as the void, occurs. The surface scale undergoes a phase transformation from the amorphous state to γ-Al2O3, which is confirmed locally on the nanometer scale using scanning TEM techniques including electron energy loss near-edge structure investigations. Spherical aberration corrected atomic column resolved scanning TEM revealed a cube-on-cube orientation relationship between the Al thin film and the γ-Al2O3 surface oxide. © 2017 Acta Materialia Inc.

In this work, a fundamental investigation of an industrial (Cr,Al)N reactive high power pulsed magnetron sputtering (HPPMS) process is presented. The results will be used to improve the coating development for the addressed application, which is the tool coating for plastics processing industry. Substrate-oriented plasma diagnostics and deposition of the (Cr,Al)N coatings were performed for a variation of the HPPMS pulse frequency with values from f = 300 Hz to f = 2000 Hz at constant average power P = 2.5 kW and pulse length ton = 40 μs. The plasma was investigated using an oscilloscope, an intensified charge coupled device camera, phase-resolved optical emission spectroscopy, and an energy-dispersive mass spectrometer. The coating properties were determined by means of scanning electron microscopy, glow discharge optical emission spectroscopy, cantilever stress sensors, nanoindentation, and synchrotron X-ray diffraction. Regarding the plasma properties, it was found that the average energy within the plasma is nearly constant for the frequency variation. In contrast, the metal to gas ion flux ratio is changed from JM/JG = 0.51 to JM/JG = 0.10 for increasing frequency. Regarding the coating properties, a structure refinement as well as lower residual stresses, higher universal hardness, and a changing crystal orientation from (111) to (200) were observed at higher frequencies. By correlating the plasma and coating properties, it can be concluded that the change in the gas ion to metal ion flux ratio results in a competitive crystal growth of the film, which results in changing coating properties. © 2017 Author(s).

We report on the investigation of the off-stoichiometry and site-occupancy of κ-carbide precipitates within an austenitic (γ), Fe-29.8Mn-7.7Al-1.3C (wt.%) alloy using a combination of atom probe tomography and density functional theory. The chemical composition of the κ-carbides as measured by atom probe tomography indicates depletion of both interstitial C and substitutional Al, in comparison to the ideal stoichiometric L′12 bulk perovskite. In this work we demonstrate that both these effects are coupled. The off-stoichiometric concentration of Al can, to a certain extent, be explained by strain caused by the κ/γ mismatch, which facilitates occupation of Al sites in κ-carbide by Mn atoms (Mnγ Al anti-site defects). The large anti-site concentrations observed by our experiments, however, can only be stabilized if there are C vacancies in the vicinity of the anti-site. © 2016 Acta Materialia Inc.

Polycrystalline samples with the Al0.693Cu0.201Fe0.106 composition, corresponding to the tetragonal P4/mnc ω-Al7Cu2Fe crystallographic structure, were synthesised by spark plasma sintering and deformed in compression under constant strain-rate conditions, ε = 2 × 10-4 s-1, over the temperature range 650 K-1000 K. A brittle-to-ductile transition is evidenced between 700 K and 750 K. The stress-strain curves exhibit a yield point followed by softening or steady state conditions only. The upper yield stress, σUYS, shows a strong temperature dependence suggesting that the rate controlling deformation mechanisms are highly thermally activated. The strain-rate sensitivity of stress characterised either by stress exponents, nexp, or by activation volumes, Vexp, was measured by the load relaxation technique. High nexp values, i.e., larger than 7, associated with low Vexp, typically smaller than 1 nm3, are measured. The Gibbs free activation energy, ΔG, deduced by integrating Vexp with respect to stress varies from nearly 2 eV at 790 K to 4 eV at 1000 K. Because plasticity of the ω-Al7Cu2Fe phase takes place at temperatures at which diffusion processes are considered as dominant, the results are interpreted in the frame of dislocation climb models proposed to account for high temperature plasticity of crystalline phases. © 2016 Published by Elsevier B.V.

We study in experiment and theory thermal energy and charge transfer close to the quantum limit in a ballistic nanodevice, consisting of multiply connected one-dimensional electron waveguides. The fabricated device is based on an AlGaAs/GaAs heterostructure and is covered by a global top-gate to steer the thermal energy and charge transfer in the presence of a temperature gradient, which is established by a heating current. The estimate of the heat transfer by means of thermal noise measurements shows the device acting as a switch for charge and thermal energy transfer. The wave-packet simulations are based on the multi-terminal Landauer-Büttiker approach and confirm the experimental finding of a mode-dependent redistribution of the thermal energy current, if a scatterer breaks the device symmetry. © 2016 Author(s).

We studied the in-situ reduction of Ti oxides by Al as an alternative and cost effective route for the liquid metallurgical synthesis of low density, high stiffness steels (high modulus steels) containing about 10 vol.% TiB2. TiO2, TiO1.83 and TiO were inserted via iron tubes into Fe-B melts, with Al either premixed with the oxide powders or liquid in the melt. Depending on Ti oxide type and location of the redox partner Al, greatly differing reaction kinetics, slag formation and corresponding microstructures of the high modulus steels were observed. TiO1.83 and TiO premixed with Al showed the highest TiB2 yield in the cast steel and are thus favourable candidates for the cost effective production of high modulus steels. Based on our findings, a novel synthesis process is proposed, based on filling wire injection into a continuous casting process, allowing the utilisation of the additionally formed oxide particles for the further improvement of the property profile of high modulus steels. © 2016 Elsevier Ltd.

Copper and iron bimetal modified Al-rich Beta zeolites from template-free synthesis were prepared for selective catalytic reduction (SCR) of NOx with NH3 in exhaust gas streams. Comparing to the Cu-based and Fe-based mono-component Beta catalysts, Cu(3.0)-Fe(1.3)-Beta bi-component catalyst shows better low-temperature activity and wider reaction-temperature window. Over 80% of NO conversion can be achieved at the temperature region of 125–500 °C. Due to the synergistic effect of copper and iron evidenced by XRD, UV–Vis–NIR, EPR and XPS measurements, the dispersion state of active components as well as the ratio of Cu2+/Cu+ and Fe3+/Fe2+ were improved over Cu(3.0)-Fe(1.3)-Beta. Isolated Cu2+ and Fe3+ ions which located at the exchange sites could be the active species at the low-temperature region, while FeOx cluster species may be more important to the high-temperature activity. During the test of sulfur resistance, Fe-containing samples including Cu(3.0)-Fe(1.3)-Beta and Fe(2.7)-Beta-4 present better performance compared to Cu(4.1)-Beta-4. Deactivation of Cu-based catalyst is attributed to the easier deposition of sulfates over the surface according to the results of TGA coupled with TPD experiments. © 2016 Elsevier Inc.

In the present study the cyclic deformation behavior within differently oriented grains in Fe-34.8Mn-13.5Al-7.4Ni (at.%) shape memory polycrystals featuring a bamboo-like structure was investigated. In cyclic tensile tests up to 50 cycles, the degree of degradation in pseudoelasticity was evaluated and contributing elementary mechanisms are discussed. The results reveal rapid cyclic degradation in the bamboo-like samples. The unexpected stabilization of parent phase in reverse transformed areas and the proceeding activation of new martensite variants in subsequent cycles were found to be the prevailing degradation mechanisms. Dislocation activity is found to be the most detrimental factor. © 2015 Elsevier Ltd. All rights reserved.

Mo2BC nanocrystalline coatings were deposited on Cu substrates to compare their mechanical performance with bench-mark TiAlN, and pure Mo, Al and Al2O3 reference coatings. The Mo2BC coatings were characterized by X-ray diffraction and transmission electron microscopy to analyze the microstructure. In order to study the damage behavior, the coatings were subjected to uniaxial tensile loading and the crack spacing with increasing strain was monitored using optical and scanning electron microscopy. Based on crack density measurements, the Mo2BC coatings were found to be significantly less prone to cracking than the bench-mark TiAlN coatings. The higher resistance to cracking arises from the electronic structure of the Mo2BC nanolaminates, which imparts moderate ductility to the deformation behavior. © 2016 Elsevier B.V.

We describe and study the thermal profiles experienced by various age-hardenable alloys during laser additive manufacturing (LAM), employing two different manufacturing techniques: selective laser melting and laser metal deposition. Using scanning electron microscopy and atom probe tomography, we reveal at which stages during the manufacturing process desired and undesired precipitation reactions can occur in age-hardenable alloys. Using examples from a maraging steel, a nickel-base superalloy and a scandium-containing aluminium alloy, we demonstrate that precipitation can already occur during the production of the powders used as starting material, during the deposition of material (i.e. during solidification and subsequent cooling), during the intrinsic heat treatment effected by LAM (i.e. in the heat affected zones) and, naturally, during an ageing post-heat treatment. These examples demonstrate the importance of understanding and controlling the thermal profile during the entire additive manufacturing cycle of age-hardenable materials including powder synthesis. © 2016, The Author(s).

Here, we applied hot-rolling in conjunction with direct quenching and partitioning (HDQ&P) processes with different rolling schedules to a low-C low-Si Al-added steel. Ferrite was introduced into the steel by intercritical rolling and air cooling after hot-rolling. The effect of intercritcal deformation on the microstructure evolution and mechanical properties was investigated. The promotion of austenite stabilization and the optimization of the TRIP effect due to a moderate degree of intercritical deformation were systematically explored. The results show that the addition of 1.46 wt% of Al can effectively promote ferrite formation. An intercritical deformation above 800 °C can result in a pronounced bimodal grain size distribution of ferrite and some elongated ferrite grains containing sub-grains. The residual strain states of both austenite and ferrite and the occurrence of bainite transformation jointly increase the retained austenite fraction due to its mechanical stabilization and the enhanced carbon partitioning into austenite from its surrounding phases. An intercritical deformation below 800 °C can profoundly increase the ferrite fraction and promote the recrystallization of deformed ferrite. The formation of this large fraction of ferrite enhances the carbon enrichment in the untransformed austenite and retards the bainite transformation during the partitioning process and finally enhances martensite transformation and decreases the retained austenite fraction. The efficient TRIP effect of retained austenite and the possible strain partitioning of bainite jointly improve the work hardening and formability of the steel and lead to the excellent mechanical properties with relatively high tensile strength (905 MPa), low yield ratio (0.60) and high total elongation (25.2%). © 2016 Elsevier B.V.

Spin-polarized vertical-cavity surface-emitting lasers (spin-VCSELs) provide novel opportunities to overcome several limitations of conventional, purely charge-based semiconductor lasers. Presumably the highest potential lies in the spin-VCSEL's capability for ultrafast spin and polarization dynamics which can be significantly faster than the intensity dynamics in conventional devices. By injecting spin-polarized carriers, these coupled spin-photon dynamics can be controlled and utilized for high-speed applications. While relaxation oscillations provide insights in the speed and direct modulation bandwidth of conventional devices, resonance oscillations in the circular polarization degree step in for the spin and polarization dynamics in spin-VCSELs. These polarization oscillations can be generated using pulsed spin injection and achieve much higher frequencies than the conventional intensity relaxation oscillations in these devices. Furthermore polarization oscillations can be switched on and off and it is possible to generate short polarization pulses, which may represent an information unit in polarization-based optical communication. The frequency of polarization oscillations is mainly determined by the birefringence-induced mode splitting between both orthogonal linearly polarized laser modes. Thus the polarization modulation bandwidth of spin-VCSELs can be increased by adding a high amount of birefringence to the cavity, for example by incorporating mechanical strain. Using this technique, we could demonstrate tunable polarization oscillations from 10 to 40 GHz in AlGaAs-based 850nm VCSELs recently. Furthermore a birefringence-induced mode splitting of more than 250 GHz could be demonstrated experimentally. Provided that this potential for ultrafast dynamics can be fully exploited, birefringent spin-VCSELs are ideal devices for fast short-haul optical interconnects. In this paper we review our recent progress on polarization dynamics of birefringent spin-VCSELs and investigate numerically how ultrafast polarization oscillations can be utilized for data communication using simulations based on the spin-flip model. © 2016 SPIE.

In bond-order potentials (BOPs) for transition metals only the bonding mediated by the d electrons is included explicitly and the covalent part of the cohesive energy is evaluated using Slater-Koster dd bond integrals. However, the effect of s electrons with orbitals centered on atoms neighboring the corresponding dd bond is not necessarily negligible. As shown in Nguyen-Manh et al (2000 Phys. Rev. Lett. 85 4136) this can be taken into account via screening of the dd bond integrals. In a recent paper (Lin et al 2014 Model. Simul. Mater. Sci. Eng. 22 034002) the dd bond integrals were determined using a projection scheme utilizing atomic orbitals that give the best representation of the electronic wave functions in the calculations based on the density functional theory (DFT) (Madsen et al 2011 Phys. Rev. B 83 4119) and it was inferred that in this case the effect of s electrons was already included. In this paper we analyze this hypothesis by comparing studies employing BOPs with both unscreened and screened dd bond integrals. In all cases results are compared with calculations based on DFT and/or experiments. Studies of structures alternate to the bcc lattice, transformation paths that connect the bcc structure with fcc, simple cubic (sc), body centered tetragonal (bct) and hcp structures via continuously distorted configurations and calculations of γ-surfaces were all found to be insensitive to the screening of bond integrals. On the other hand, when the bond integrals are screened, formation energies of vacancies are improved and calculated phonon dispersion spectra reproduce the experimentally observed ones much better. Most importantly, dislocation core structure and dislocation glide are significantly different without and with screening of dd bond integrals. The latter lead to a much better agreement with available experiments. These findings suggest that the effect of s electrons on dd bonds, emulated by the screening of corresponding bond integrals, is the least significant when the lattice is distorted away from the ideal bcc structure homogeneously even if such distortion is large. On the other hand, when the distortion is local and inhomogeneous the impact of screening of the dd bond integrals is significant. In the studies presented in this paper such local inhomogeneities occur when phonons propagate through the lattice, at point defects and in the cores of dislocations. © 2016 IOP Publishing Ltd.

Low-dimensional transport in semiconductor meso- and nanostructures is a topical field of fundamental research with potential applications in future quantum devices. However, thermal non-equilibrium may destroy phase-coherence and remains to be explored experimentally. Here, we present effects of thermal non-equilibrium in various implementations of low-dimensional (non-interacting) electron systems, fabricated by etching AlGaAs/GaAs heterostructures. These include narrow quasi-two-dimensional (2D) channels, quasi-one-dimensional (1D) waveguide networks, quantum rings (QRs), and single 1D constrictions, such as quantum point contacts (QPCs). Thermal non-equilibrium is realized by current heating. The charge carrier temperature is determined by noise thermometry. The electrical conductance and the voltage-noise are measured with respect to bath temperatures, heating currents, thermal gradients, and electric fields. We determine and discuss heat transport processes, electron-energy loss rates, and electron-phonon interaction, and our results are consistent with the Wiedemann-Franz relation. Additionally, we show how non-thermal current fluctuations can be used to identify electric conductance anomalies due to charge states. This article presents effects of thermal non-equilibrium in various implementations of low-dimensional electron systems, fabricated by etching AlGaAs/GaAs heterostructures. Measurements of the thermal noise allow one to access electron-energy relaxation mechanisms, to investigate nanostructures as thermal contacts and to identify the paths of heat flow in branched 1D waveguide networks. Additionally, non-thermal current fluctuations can be used to identify electric conductance anomalies due to charge states. © 2016 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Aluminum single crystals with three different double-slip orientations and two aluminum bi-crystals - one with a high-angle grain boundary and one with a low-angle grain boundary - were cyclically deformed up to 100 cycles under constant displacement control. The distribution of the local strain and the local strain amplitudes was captured by in-situ digital image correlation (DIC). Dislocation structure analysis was performed by electron channeling contrast imaging (ECCI) and the evolution of local misorientations was recorded by high resolution electron backscatter diffraction (EBSD). The DIC results show a homogeneous strain amplitude distribution in the single crystals while the measured strain amplitude in the low-angle grain boundary bi-crystal sample differs significantly. ECCI observations reveal the presence of dislocation cells elongated along the trace of the primary {111} slip plane in all investigated crystals and the formation of deformation bands parallel to the trace of {110} planes. Deformation bands (DB) were observed in all samples but their frequency and misorientation with respect to the matrix was found to sensitively depend on the crystal orientation and the local strain amplitude. Our results on the bi-crystals show that the grain orientation mainly determines the local stresses and therefore also the formation of the associated dislocation structures rather than the grain boundary character. © 2016 Elsevier B.V.

The emission of secondary electrons (SE) during sputtering of Al and Ti foils by argon ions in an oxygen background has been measured in a particle beam reactor equipped with a SE-collector. This experiment mimics the process of reactive magnetron sputtering. Quantified beams of argon ions with energies between 500 eV and 2000 eV were employed, while simultaneously molecular oxygen fluxes impinged on the surface and caused oxidation. The measured secondary electron emission coefficients (gamma) ranged from approximately 0.1 (for clean aluminium and titanium) to 1.2 and 0.6 (in the case of aluminium oxide and titanium oxide, respectively). The increase of gamma is compared to SE measurements based on the modelling of magnetron plasmas. Moreover, the energy distributions of the emitted SE have been measured by varying the retarding potential of the SE-collector, which allows the monitoring of the oxidation state from the position of the Auger peaks. The origin of the observed SE yields based on the emission of low-and high-energy electrons generated on the oxide surface is discussed.

Novel Cr containing Co-Al-W base superalloys were studied by atom probe tomography and neutron diffraction. Cr is found to predominantly partition to the gamma matrix and decrease partitioning of W to gammaprime. Furthermore, Cr significantly enhances the gammaprime volume fraction, decreases the gamma/gammaprime lattice misfit and deteriorates the creep resistance. Addition of Ni to the Cr containing alloys affects partitioning of W and Al, further decreases the lattice misfit and results in the formation of irregularly shaped precipitates. Al, W and Cr tend to occupy the ‘B'sublattice in the gammaprime-A3B phase (L12 type), while Co and Ni reside in the ‘A' sublattice. © 2016 Institute of Materials.

While Si additions to Al are widely used to reduce the thickness of the brittle intermetallic seam formed at the interface during joining of Al alloys to steel, the underlying mechanisms are not clarified yet. The developed approach for the site specific atom probe tomography analysis revealed Si enrichments at grain and phase boundaries between the θ (Fe4Al13) and η (Fe2Al5) phase, up to about ten times that of the concentration in Al. The increase in Si concentration could play an important role for the growth kinetics of the intermetallic phases formed for example in hot-dip aluminizing of steel. © 2016 Elsevier Inc.

The quaternary Q phase is an important precipitate phase in the Al-Cu-Mg-Si alloy system and its accurate thermodynamic description is crucial for further tailoring this material class for light-weight structural applications. In order to achieve an improved thermochemical parameter set of this phase, we used a combination of experimental measurements and first-principles calculations, which was focussed on the heat capacity. Its accurate experimental determination required the preparation of pure samples of Q phase and sophisticated calorimetric measurements. On the theoretical side, a simultaneous treatment of lattice vibrations within the quasiharmonic approximation, electronic excitations, and configuration entropy within the compound energy formalism were required to achieve a complete description of the heat capacity. The evaluation demonstrates the high predictive power of the first-principles as well as the Calphad modeling. © 2015, ASM International.

Zeolites synthesized without any organic structure-directing agent (OSDA) have several advantages over conventional zeolites synthesized with OSDAs. Their Al-rich compositions, however, are sometimes not suitable for applications as catalysts. In the present study, post-synthetic modification was performed using an Al-rich Beta zeolite synthesized without any OSDAs (designated as "Beta(OF)") to obtain high-silica Beta zeolites. We have successfully developed a facile post-synthetic method for tuning the Al content of Beta(OF) with the ∗BEA-type structure retained by calcination at >750 °C followed by acid treatment. Solid-state 29Si and 27Al MAS NMR analyses revealed that during calcination, framework Al atoms were isomorphously substituted with Si atoms to form high-silica frameworks and concomitant extra-framework Al species. The stability of the obtained frameworks against acid treatment was evaluated in terms of the framework Al content, finding that the framework with the Si/Al ratio higher than 12 is well stabilized enough for acid treatment. Thus, dealuminated Beta(OF) zeolites with high-silica compositions were found to be effective catalysts for the methanol-to-olefin (MTO) reaction; particularly, the Beta zeolite with the Si/Al ratio of 112 maintained the conversion of methanol over 90% with selectivity to C2-C4 olefins over 70% even at 40 hours on stream at WHSV = 3.2 h-1. © The Royal Society of Chemistry 2016.

Control over the properties of ultrathin films plays a crucial role in many fields of science and technology. Although nondestructive optical and electrical methods have multiple advantages for local surface characterization, their applicability is very limited if the surface is in contact with an electrolyte solution. Local electrochemical methods, e.g., scanning electrochemical microscopy (SECM), cannot be used as a robust alternative yet because their methodological aspects are not sufficiently developed with respect to these systems. The recently proposed scanning electrochemical impedance microscopy (SEIM) can efficiently elucidate many key properties of the solid/liquid interface such as charge transfer resistance or interfacial capacitance. However, many fundamental aspects related to SEIM application still remain unclear. In this work, a methodology for the interpretation of SEIM data of "charge blocking systems" has been elaborated with the help of finite element simulations in combination with experimental results. As a proof of concept, the local film thickness has been visualized using model systems at various tip-to-sample separations. Namely, anodized aluminum oxide (Al2O3, 2-20 nm) and self-assembled monolayers based on 11-mercapto-1-undecanol and 16-mercapto-1-hexadecanethiol (2.1 and 2.9 nm, respectively) were used as model systems. (Figure Presented). © 2016 American Chemical Society.

The knowledge of thermal conductivity is essential for improving and designing tools for hot working applications like hot stamping and high-pressure aluminum die casting. This study investigates the influence of alloying composition and heat treatment on thermal conductivity of two different hot work tool steels in the temperature range between 20 and 500 °C. Thermal conductivity was determined with an indirect measurement by using the dynamic method. The thermal conductivity of the two tool steels was found to be dependent on the amount of alloying elements, heat treatment condition, and operating temperature. In the regime of hot stamping applications, i.e for service temperatures below 200°C, thermal conductivity increases with temperature for both steels irrespective of their heat treatment condition. In applications in which tools are subjected to temperatures above 200°C (such as high-pressure die casting operations), thermal conductivity of the steels decreases as tool temperature increases. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

In the present work, we show how conventional and advanced mechanical, chemical, and microstructural methods can be used to characterize cast single crystal Ni-base superalloy (SX) plates across multiple length scales. Two types of microstructural heterogeneities are important, associated with the castmicrostructure (dendrites (D) and interdendritic (ID) regions - large scale heterogeneity) and with the well-known γ/γ′ microstructure (small scale heterogeneity). Using electron probe microanalysis (EPMA), we can showthat elements such as Re, Co, andCr partition to the dendrites while ID regions contain more Al, Ta, and Ti. Analytical transmission electron microscopy and atom probe tomography (APT) show that Al, Ta, and Ti partition to the γ′ cubes while g channels show higher concentrations of Co, Cr, Re, andW.We can combine large scale (EPMA) and small-scale analytical methods (APT) to obtain reasonable estimates for γ′ volume fractions in the dendrites and in the ID regions. The chemical and mechanical properties of the SX plates studied in the present work are homogeneous, when they are determined from volumes with dimensions, which are significantly larger than the dendrite spacing. For the SX plates (140mm x 100mm x 20mm) studied in the present work this holds for the average chemical composition as well as for elastic behavior and local creep properties. We highlight the potential of HRTEM and APT to contribute to a better understanding of the role of dislocations during coarsening of the γ′ phase and the effect of cooling rates after high temperature exposure on the microstructure. © 2014 Wiley-VCH Verlag GmbH & Co. KGaA.

AlN/CrN superlattices with a B1 cubic crystal structure and a bilayer period of 4 nm were deposited by reactive radiofrequency magnetron sputtering. The coatings were investigated with respect to their thermal stability and changes in microstructure and chemical composition at 900 °C. The AlN layers show high chemical stability but undergo dissolution by pinching off at grain boundaries. A transformation from cubic to hexagonal AlN with subsequent coarsening at grain boundary triple junctions is observed. In contrast to AlN, the CrN layers show poor chemical stability and their compositions are shifted towards Cr2N upon annealing in a protective argon atmosphere due to nitrogen loss. However, even after establishing Cr2N stoichiometry the crystal structure of the layers remains cubic. © 2014 Acta Materialia Inc.

On self-assembled monolayer-covered Cu-Au substrates, localized volume shrinkage at initial dealloying sites leads to cracks within the attacked regions. It is started from well-controlled surface structures to gain fundamental insights in the driving mechanisms of localized corrosion and crack formation. Both the crack density and the crack morphology are critically dependent on surface orientation, crystallography, and inhibitor molecule species. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

The complete ternary system Co-Al-W was fabricated as a thin film materials library by combinatorial magnetron sputtering. The materials library was investigated using high-throughput characterization methods such as optical measurements as well as automated resistance screening. The obtained data indicate possible phase regions and compositional regions which show early surface oxidation. The demonstrated approach illustrates that using high-throughput measurement methods provides a fast access to data of relatively unexplored materials systems. The gained data provides a valuable basis for further in-depth studies of the investigated materials systems. © 2015 Materials Research Society.

Phase-field simulations of the nucleation and growth of primary α-Mg phase as well as secondary, β-phase of a Mg-Al alloy are presented. The nucleation model for α- and β-Mg phases is based on the "free growth model" by Greer et al.. After the α-Mg phase solidification we study a divorced eutectic growth of α- and β-Mg phases in a zoomed in melt channel between α-phase dendrites. The simulated cooling curves and final microstructures of α-grains are compared with experiments. In order to further enhance the resolution of the interdendritic region a high-performance computing approach has been used allowing significant simulation speed gain when using supercomputing facilities. © Published under licence by IOP Publishing Ltd.

The electronic properties of quaternary AlInGaN devices significantly depend on the homogeneity of the alloy. The identification of compositional fluctuations or verification of random-alloy distribution is hence of grave importance. Here, a comprehensive multiprobe study of composition and compositional homogeneity is presented, investigating AlInGaN layers with indium concentrations ranging from 0 to 17. at% and aluminium concentrations between 0 and 39 at% employing high-angle annular dark field scanning electron microscopy (HAADF STEM), energy dispersive X-ray spectroscopy (EDX) and atom probe tomography (APT). EDX mappings reveal distributions of local concentrations which are in good agreement with random alloy atomic distributions. This was hence investigated with HAADF STEM by comparison with theoretical random alloy expectations using statistical tests. To validate the performance of these tests, HAADF STEM image simulations were carried out for the case of a random-alloy distribution of atoms and for the case of In-rich clusters with nanometer dimensions. The investigated samples, which were grown by metal-organic vapor phase epitaxy (MOVPE), were thereby found to be homogeneous on this nanometer scale. Analysis of reconstructions obtained from APT measurements yielded matching results. Though HAADF STEM only allows for the reduction of possible combinations of indium and aluminium concentrations to the proximity of isolines in the two-dimensional composition space. The observed ranges of composition are in good agreement with the EDX and APT results within the respective precisions. © 2015 Elsevier B.V.

A high-throughput thin film materials library for Fe-Cr-Al-O was obtained by reactive magnetron cosputtering and analyzed with automated EDX and XRD to elucidate compositional and structural properties. An automated optical scanning droplet cell was then used to perform photoelectrochemical measurements of 289 compositions on the library, including electrochemical stability, potentiodynamic photocurrents and photocurrent spectroscopy. The photocurrent onset and open circuit potentials of two semiconductor compositions (n-type semiconducting: Fe51Cr47Al2Ox, p-type semiconducting Fe36.5Cr55.5Al8Ox) are favorable for water splitting. Cathodic photocurrents are observed at 1.0 V vs RHE for the p-type material exhibiting an open circuit potential of 0.85 V vs RHE. The n-type material shows an onset of photocurrents at 0.75 V and an open circuit potential of 0.6 V. The p-type material showed a bandgap of 1.55 eV, while the n-type material showed a bandgap of 1.97 eV. © 2015 American Chemical Society.

An Au-Cu-Al thin film materials library prepared by combinatorial sputter-deposition was characterized by high-throughput experimentation in order to identify and assess new shape memory alloys (SMAs) in this alloy system. Automated resistance measurements during thermal cycling between -20 and 250 °C revealed a wide composition range that undergoes reversible phase transformations with martensite transformation start temperatures, reverse transformation finish temperatures and transformation hysteresis ranging from -15 to 149 °C, 5 to 185 °C and 8 to 60 K, respectively. High-throughput X-ray diffraction analysis of the materials library confirmed that the phase-transforming compositions can be attributed to the existence of the β-AuCuAl parent phase and its martensite product. The formation of large amount of phases based on face-centered cubic (Au-Cu), Al-Cu and Al-Au is responsible for limiting the range of phase-transforming compositions. Selected alloys in this system show excellent thermal cyclic stability of the phase transformation. The functional properties of these alloys, combined with the inherent properties of Au-based alloys, i.e. aesthetic value, oxidation and corrosion resistance, makes them attractive as smart materials for a wide range of applications, including applications as SMAs for elevated temperatures in harsh environment. © 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Thin-film materials libraries of the intermetallic model system Ni-Al-Cr were fabricated and their oxidation behavior was studied by compositional, optical, electrical, and structural high-throughput characterization methods. The study reveals the compositional regions of the binary and ternary compositions which withstand longest to annealing in air (up to 700 C), and are, therefore, resistant to oxidation and delamination under these conditions. A complete ternary thin-film phase diagram for the Ni-Al-Cr system in its state after 9 h annealing in air at 500 C was determined. Optical high-throughput characterization is shown to be valid for rapid identification of oxidizing phases. Generally, the initially metallic phases show different oxidation behavior in air. We find that the ternary compositions are more resistant to oxidation than the binary phases. Compositions around Ni25Al12.5Cr62.5 were found to show very good oxidation resistance. These results were supported by additional information from corresponding electrical and optical property investigations. The presented high-throughput approach is generic for the efficient study of multinary thin-film materials in harsh environments. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Using the elasto-optic effect, increase of the frequency difference between the two orthogonally polarised modes, the so-called birefringence splitting, in standard single-mode oxide-confined AlGaAs-based vertical-cavity surface-emitting lasers is achieved to values beyond 250 GHz. A large birefringence is required for the generation of ultra-fast polarisation oscillations for potential future high-speed communication applications. © 2015 The Institution of Engineering and Technology.

The role of thermally grown α-Fe2O3 on the nucleation of α-Al2O3 during oxidation of binary Fe-Al alloys with 15 and 26 at.%Al at 700°C was investigated. Surface morphology of the oxide scales indicated direct nucleation of α-Al2O3 preferentially instead of conversion from metastable Al2O3 polymorphs. Oxide scale development over time was also monitored by use of synchrotron X-ray diffraction and Raman spectroscopy. The results showed that the α-Fe2O3 crystal lattice decreases in volume as oxidation progresses, which was found to be consistent with an Al3+ enrichment of α-Fe2O3 as confirmed by the change in relative intensity of α-Fe2O3 Raman peaks. © 2016 Elsevier Ltd.

Abstract We identify and analyze general trends governing solid solution strengthening in binary alloys containing solutes across the Periodic table using quantum-mechanical calculations. Here we present calculations for the model system of Al binary solid solutions. The identified trends originate from an approximately parabolic dependence of two strengthening parameters to quantitatively predict the solid solution strengthening effect, i.e. the volume and slip misfit parameters. The volume misfit parameter shows a minimum (concave-up behavior) as a function of the solute element group number in the periodic table, whereas the slip misfit parameter shows a maximum (concave-down behavior). By analyzing reported data, a similar trend is also found in Ni and Mg (basal slip) binary systems. Hence, these two strengthening parameters are strongly anti-correlated, which can be understood in terms of the Fermi level shift in the framework of free electron model. The chemical trends identified in this study enable a rapid and efficient identification of the solutes that provide optimum solid-solution strengthening. The approach described here may thus serve as basis for ab initio guided metallurgical materials design. © 2015 Acta Materialia Inc.

Short-range-order (SRO) has been quantitatively evaluated in an Fe-18Al (at%) alloy using atom probe tomography (APT) data and by calculation of the generalised multicomponent short-range order (GM-SRO) parameters, which have been determined by shell-based analysis of the three-dimensional atomic positions. The accuracy of this method with respect to limited detector efficiency and spatial resolution is tested against simulated D03 ordered data. Whilst there is minimal adverse effect from limited atom probe instrument detector efficiency, the combination of this with imperfect spatial resolution has the effect of making the data appear more randomised. The value of lattice rectification of the experimental APT data prior to GM-SRO analysis is demonstrated through improved information sensitivity. © 2015 Elsevier B.V.

Based on environmentally friendly (bio-based) precursor materials a new class of benzoxazine derivatives was synthesized using phenolated high oleic sunflower oil as phenol component and either aniline or 1,6-diaminohexane as amine components. Hydrophobic and dense poly(benzoxazine) coatings on Zn-Mg-Al alloy coated steel were obtained after spin-coating or air-brush type spray coating by crosslinking during a heat treatment step. The poly(benzoxazine)-coated ZM-steel samples showed an anodic shift of the open circuit potential as well as the break-through potential. Using an automatic scanning droplet cell the impact of the polymer film thickness on corrosion protection was evaluated. © 2015 Elsevier Ltd.

The effect of Zn - both within Al and as a coating on steel - on the intermetallic phase formation and growth was systematically studied in controlled experiments, simulating the interfacial reactions taking place in dissimilar solid/solid and solid/liquid joining procedures. Independent from the reaction temperature, the addition of 1.05 at.% Zn (2.5 wt.%) to Al had no effect on the reaction layers' build-up with the η phase (Al5Fe2) as the dominant component, but accelerated their parabolic growth up to a factor of 13. While Zn-coatings on steel were found to be beneficial for the regular and even formation of intermetallic reaction zones in solid/liquid joining procedures, their role in solid-state processes was found to be more complex and, if no countermeasures are taken, extremely detrimental to the joint properties. Possible reasons for the Zn-induced growth acceleration are discussed, as well as consequences for possible optimisation steps for reducing harmful effects of Zn in dissimilar joints between Al alloys and steel. © 2015 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Inspired by high-entropy alloys, we study the design of steels that are based on high configurational entropy for stabilizing a single-phase solid solution matrix. The focus is placed on the system Fe-Mn-Al-Si-C but we also present trends in the alloy system Fe-Mn-Al-C. Unlike in conventional high-entropy alloys, where five or more equiatomically proportioned components are used, we exploit the flat configurational entropy plateau in transition metal mixtures, stabilizing solid solutions also for lean, non-equiatomic compositions. This renders the high-entropy alloying concept, where none of the elements prevails, into a class of Fe-based materials which we refer to as high-entropy steels. A point that has received little attention in high-entropy alloys is the use of interstitial elements. Here, we address the role of C in face-centered cubic solid solution phases. High-entropy steels reveal excellent mechanical properties, namely, very high ductility and toughness; excellent high rate and low-temperature ductility; high strength of up to 1 GPa; up to 17% reduced mass density; and very high strain hardening. The microstructure stability can be tuned by adjusting the stacking fault energy. This enables to exploit deformation effects such as the TRIP, TWIP, or precipitation determined mechanisms. We present a class of massive solid solution steels with high configurational entropy. Focus is placed on the system Fe-Mn-Al-Si-C, i.e., considering also C interstitials. By exploiting the flat configurational entropy plateau in metal mixtures, solid solutions of lean, non-equiatomic compositions can be stabilized. This renders the high-entropy alloying concept, where none of the elements prevails, into high-entropy steels. © 2015 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Understanding the relationship between the stacking-fault energy (SFE), deformation mechanisms, and strain-hardening behavior is important for alloying and design of high-Mn austenitic transformation- and twinning-induced plasticity (TRIP/TWIP) steels. The present study investigates the influence of SFE on the microstructural and strain-hardening evolution of three TRIP/TWIP alloys (Fe-22/25/28Mn-3Al-3Si wt.%). The SFE is increased by systemically increasing the Mn content from 22 to 28 wt.%. The Fe-22Mn-3Al-3Si alloy, with a SFE of 15 mJ m-2, deforms by planar dislocation glide and strain-induced εhcp-/αbcc-martensite formation which occurs from the onset of plastic deformation, resulting in improved work-hardening at low strains but lower total elongation. With an increased SFE of 21 mJ m-2 in the Fe-25Mn-3Al-3Si alloy, both mechanical twinning and εhcp-martensite formation are activated during deformation, and result in the largest elongation of the three alloys. A SFE of 39 mJ m-2 enables significant dislocation cross slip and suppresses εhcp-martensite formation, causing reduced work-hardening during the early stages of deformation in the Fe-28Mn-3Al-3Si alloy while mechanical twinning begins to enhance the strain-hardening after approximately 10% strain. The increase in SFE from 15 to 39 mJ m-2 results in significant changes in the deformation mechanisms and, at low strains, decreased work-hardening, but has a relatively small influence on strength and ductility. © 2015 Acta Materialia Inc.

We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed α-Mg phase followed by the nucleation of the β-phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications. © 2015, The Minerals, Metals & Materials Society.

We propose an approach for the computationally efficient and quantitatively accurate prediction of solid-solution strengthening. It combines the 2-D Peierls-Nabarro model and a recently developed solid-solution strengthening model. Solid-solution strengthening is examined with Al-Mg and Al-Li as representative alloy systems, demonstrating a good agreement between theory and experiments within the temperature range in which the dislocation motion is overdamped. Through a parametric study, two guideline maps of the misfit parameters against (i) the critical resolved shear stress, τ0, at 0 K and (ii) the energy barrier, ΔEb, against dislocation motion in a solid solution with randomly distributed solute atoms are created. With these two guideline maps, τ0 at finite temperatures is predicted for other Al binary systems, and compared with available experiments, achieving good agreement. © 2014 Acta Materialia Inc.

Minor amounts of boron additions have been found to greatly enhance the ductility of cast Ti-6Al-4V alloys, which was considered to be due to the grain-size refinement. In this paper, we report our interesting finding that the beneficial effect of boron on the ductility of the cast titanium alloys is due not only to the grain-size refinement but the enhancement of the prior-β grain-boundary cohesion by boron segregation at the grain boundaries, as evidenced by Auger electron microscopy. © 2015 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

All-optical addressing and coherent control of single solid-state based quantum bits is a key tool for fast and precise control of ground-state spin qubits. So far, all-optical addressing of qubits was demonstrated only in a very few systems, such as color centers and quantum dots. Here, we perform high-resolution spectroscopic of native and implanted single rare earth ions in solid, namely, a cerium ion in yttrium aluminum garnet (YAG) crystal. We find narrow and spectrally stable optical transitions between the spin sublevels of the ground and excited optical states. Utilizing these transitions we demonstrate the generation of a coherent dark state in electron spin sublevels of a single Ce3+ ion in YAG by coherent population trapping. © 2015 American Physical Society.

Cobalt-based superalloys with a γ/γ' microstructure were discovered in 2006 and are currently being investigated as an alternative to nickel-based superalloys for high-temperature, high-load applications in gas turbine blades. They promise a better castability combined with a similar creep strength. Superalloy turbine blades are commonly coated with oxidation resistant bond coats. For this reason their compatibility needs to be studied. Co-9Al-9W specimens with a γ/γ' microstructure were coated with either a nickel-based or cobalt-based MCrAlY bond coat using vacuum plasma spraying. After aging at 900. °C in air for up to 500. h no decomposition of the γ' phase was found in the bulk superalloy. The interdiffusion zone shows several different W-rich topologically close-packed phases arising from the dissolution of the γ' phase in this region. The W-rich phases are identified to be μ phase for both bond coats and R phase for the nickel-based bond coat only. Their total volume is higher for the nickel-based bond coat. Therefore the cobalt-based bond coat is better suited for the Co-based superalloy substrate. Room temperature hardness and Young's modulus were measured using nanoindentation in the initial state and after heat treatment. A significantly higher Young's modulus was found for the cobalt-based bond coat. © 2015 Elsevier B.V..

Co-Al-W-based alloys are promising new materials for high-temperature applications. They owe their high-temperature strength to hardening by ternary L12-Co3(Al1-xWx) precipitates, which may form even though binary Co3Al is not stable. In the current work, density functional theory calculations are performed to study the solubility and ordering of the transition metals W, Mo, Ti, and Ta at the Al sublattice in L12-Co3Al. The sublattice disorder is modelled with a newly parametrised cluster expansion and compared to results using special quasi-random structures. Our results for W and Mo show that the mixing energy exhibits a minimum at approximately x = 0.7. However, the computed small values of the mixing energies indicate that W and Mo atoms are fully disordered with the Al atoms already at low temperatures. For Ti and Ta we find no sizeable driving force for ordering with the Al atoms. The computed solubilities on the Al sublattice obtained are in the range of 40-80 meV/atom for W and Mo and less than 25 meV/atom for Ti and Ta. © 2015 Elsevier Ltd. All rights reserved.

Accumulation mode devices with epitaxially grown gates have excellent electrical stability due to the absence of dopant impurities and surface states. We overcome typical fabrication issues associated with epitaxially gated structures (e.g., gate leakage and high contact resistance) by using separate gates to control the electron densities in the Ohmic and Hall bar regions. This hybrid gate architecture opens up a way to make ultrastable nanoscale devices where the separation between the surface gates and the 2D electron gas is small. In this work, we demonstrate that the hybrid devices made from the same wafer have reproducible electrical characteristics, with identical mobility and density traces over a large range of 2D densities. In addition, thermal cycling does not influence the measured electrical characteristics. As a demonstration of concept, we have fabricated a hybrid single-electron transistor on a shallow (50 nm) AlGaAs/GaAs heterostructure that shows clear Coulomb blockade oscillations in the low temperature conductance. © 2015 AIP Publishing LLC.

Ni-base superalloys are used for turbine blades, which operate in the creep range at temperatures above 1000 °C. One of the objectives of modern materials science is to analyze the combination of elementary deformation and microstructural coarsening processes and to identify physically based micromechanical models which allow one to predict the mechanical behavior on the macroscale. High-temperature creep of single-crystal Ni-base superalloys is governed by dislocation plasticity in the well-known γ/γ′-microstructure. For a comprehensive description of plasticity, it is important to understand the nucleation, glide and climb of superdislocations in the γ′-phase. The rate-controlling dislocation processes have to be identified and therefore a reliable Burgers vector analysis of superdislocations is essential. Superdislocations exhibit complex dislocation cores, typically comprising superpartial dislocations and planar defects. Therefore, conventional Burgers vector analysis based on the invisibility criterion often fails, due to the presence of pronounced residual contrast. In the present work, large-angle convergent-beam electron diffraction (LACBED) is employed for Burgers vector determination of two characteristic superdislocations, of the standard <1 1 0> and the more complex <1 0 0> type. LACBED results are compared with results obtained using the conventional invisibility analysis. While both techniques work for the standard superdislocation, the conventional analysis fails to analyze the <1 0 0> superdislocation, which shows pronounced residual contrast even under conditions of g · b = 0 and g · b × u = 0. In contrast, the LACBED technique allows for an unambiguous determination of the Burgers vector, including its magnitude and absolute sense. In the present study, the use of LACBED to identify dislocations in the complex microstructure of an Ni-base superalloy is outlined and the better performance of LACBED as compared to the conventional gb-analysis is discussed. © 2015 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Mullite is certainly one of the most important oxide materials for both conventional and advanced ceramics. Mullite belongs to the compositional series of orthorhombic aluminosilicates with the general composition Al2(Al2+2xSi2-2x)O10-x. Main members are sillimanite (x = 0), stoichiometric 3/2-mullite (x = 0.25), 2/1-mullite (x = 0.40), and the SiO2-free phase ι-alumina (x = 1, crystal structure not known). This study gives an overview on the present state of research regarding single crystal mullite. Following a short introduction, the second part of the review focuses on the crystal structure of mullite. In particular, the characteristic mullite-type structural backbone of parallel chains consisting of edge-sharing MO6 octahedra and their specific cross-linkage by TO4 tetrahedra is explained in detail, the role of cation disorder and structural oxygen vacancies is addressed, and the possibility of cation substitution on different sites is discussed. The third part of the study deals with physical properties being relevant for technical applications of mullite and includes mechanical properties (e.g., elasticity, compressibility, strength, toughness, creep), thermal properties (e.g., thermal expansion, heat capacity, atomic diffusion, thermal conductivity), electrical conductivity, and optical properties. Special emphasis is put on structure-property relationships which allow for interpretation of corresponding experimental data and offer in turn the possibility to tailor new mullite materials with improved properties. Finally, the reported anomalies and discontinuities in the evolution of certain physical properties with temperature are summarized and critically discussed. © 2015 The American Ceramic Society.

We study an Fe-18Al (at.%) alloy after various thermal treatments at different times (24-336 h) and temperatures (250-1100 °C) to determine the nature of the so-called 'komplex' phase state (or "K-state"), which is common to other alloy systems having compositions at the boundaries of known order-disorder transitions and is characterised by heterogeneous short-range-ordering (SRO). This has been done by direct observation using atom probe tomography (APT), which reveals that nano-sized, ordered regions/particles do not exist. Also, by employing shell-based analysis of the three-dimensional atomic positions, we have determined chemically sensitive, generalised multicomponent short-range order (GM-SRO) parameters, which are compared with published pairwise SRO parameters derived from bulk, volume-averaged measurement techniques (e.g. X-ray and neutron scattering, Mössbauer spectroscopy) and combined ab-initio and Monte Carlo simulations. This analysis procedure has general relevance for other alloy systems where quantitative chemical-structure evaluation of local atomic environments is required to understand ordering and partial ordering phenomena that affect physical and mechanical properties. © 2015 Elsevier Ltd. All rights reserved.

The phase transformations and compositional changes occurring during thermo-mechanical processing and subsequent high temperature ageing of Ti-5Al-5Mo-5V-2Cr-1Fe (wt.%) were investigated using scanning transmission electron microscopy (STEM) and atom probe tomography (APT). High resolution STEM revealed nano-sized α (< 10 nm) and athermal ω (∼1-3 nm) formed during accelerated cooling from 800°C and slow heating to an ageing temperature of 650°C. Nuclei of α were found to form heterogeneously in the β matrix as well as at the ω phase. APT revealed pronounced Mo compositional fluctuations in the β matrix. No direct connection was established between Mo-rich or Mo-lean regions and α or ω nuclei. APT also failed to detect the ω phase, which supports theories that it forms by a shuffle mechanism, without any compositional difference from the β phase. Very small α particles, after initial ageing, showed only a minute change in composition with respect to the β matrix, indicative of a displacive-diffusional transformation. With further ageing, growth of the α lamellae was accompanied by compositional changes according to the diffusion rates of β-stabilising elements. Pile-up of the slowest diffusing solutes (Mo, V) at the α/β interface were pronounced in the initial stages of ageing. The best combination of mechanical properties (1200 MPa ultimate tensile strength with 15% total elongation) was recorded after 3.6 ks of ageing. © 2015 Elsevier B.V. All rights reserved.

The transport of sputtered aluminum inside a multi frequency capacitively coupled plasma chamber is simulated by means of a kinetic test multi-particle approach. A novel consistent set of scattering parameters obtained for a modified variable hard sphere collision model is presented for both argon and aluminum. An angular dependent Thompson energy distribution is fitted to results from Monte Carlo simulations and used for the kinetic simulation of the transport of sputtered aluminum. For the proposed configuration, the transport of sputtered particles is characterized under typical process conditions at a gas pressure of p=0.5Pa. It is found that - due to the peculiar geometric conditions - the transport can be understood in a one dimensional picture, governed by the interaction of the imposed and backscattered particle fluxes. It is shown that the precise geometric features play an important role only in proximity to the electrode edges, where the effect of backscattering from the outside chamber volume becomes the governing mechanism. © 2015 AIP Publishing LLC.

Thin films of Y2O3 are deposited on Si(100) and Al2O3 (0001) substrates via metal-organic (MO)CVD for the first time using two closely related yttrium tris-amidinate compounds as precursors in the presence of oxygen in the temperature range 400-700 °C. The structural, morphological, and compositional features of the films are investigated in detail. At deposition temperatures of 500 °C and higher both the precursors yield polycrystalline Y2O3 thin films in the cubic phase. The compositional analysis revealed the formation of nearly stoichiometric Y2O3. The optical band gaps are estimated using UV-Vis spectroscopy. Preliminary electrical measurements are performed in the form of a metal oxide semiconductor (MOS) structure of Al/Y2O3/p-Si/Ag. Leakage currents and dielectric constants are also determined. Y2O3 thin films are grown by MOCVD at 400-700 °C using yttrium amidinate presursors in the presence of oxygen. The films, which are polycrystalline in case of deposition temperatures > 400 °C, are dense and exhibit good purity and homogeneity. © 2015 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.

Slip is the main plastic deformation mechanism in titanium alloys at room temperature. This is especially so for near alpha titanium alloy like Ti-6Al-2Zr-1Mo-1V, which contains low beta stabilizing and high aluminum (alpha stabilizing) element additions. The effects of retained beta layers on slip transmission across α/β interfaces in Ti-6Al-2Zr-1Mo-1V during tensile deformation have been studied in the current work. High resolution scanning electron microscopy (HR-SEM) and electron backscatter diffraction (EBSD) techniques were used to study the deformation microstructure. The results indicate that the full Burgers crystal orientation relationship (OR) between the α and the thin retained β phase layers facilitates slip transition but is not the necessary requirement/restriction. Some novel slip trace morphologies that are characterized by deflection and bifurcation (fork-like morphology) are revealed in the retained β layers between two abutting α grains. The possible reasons for these different slip transmission patterns are analyzed by EBSD results and a schematic model is proposed. © 2013 Elsevier Ltd.

We introduce the alloy design concepts of high performance austenitic FeMnAlC steels, namely, Simplex and alloys strengthened by nanoscale ordered k-carbides. Simplex steels are characterised by an outstanding strain hardening capacity at room temperature. This is attributed to the multiple stage strain hardening behaviour associated to dislocation substructure refinement and subsequent activation of deformation twinning, which leads to a steadily increase of the strain hardening. Al additions higher that 5 wt-% promote the precipitation of nanoscale L912 ordered precipitates (so called k-carbides) resulting in high strength (yield stress ∼ 1.0 GPa) and ductile (elongation to fracture 7sim; 30%) steels. Novel insights into dislocation-particle interactions in a Fe- 30.5Mn-8.0Al-1.2C (wt-%) steel strengthened by nanoscale k-carbides are discussed. © 2014 Institute of Materials, Minerals and Mining.

Zr-based conversion layers are considered as environmentally friendly alternatives replacing trication phosphatation in the automotive industry. Based on excellent electronic barrier properties they provide an effective corrosion protection of the metallic substrate. In this work, thin protective layers were grown on novel Zn-Al-Mg alloy coated steel sheets by increasing the local pH-value at the sample surface leading to deposition of a Zr-based conversion layer. For this purpose Zn-Al-Mg alloy (ZM) coated steel sheets were treated in an aqueous model conversion solution containing well-defined amounts of hexafluorozirconic acid (H2ZrF6) and characterized after different immersion times with SKPFM and field emission SEM (FE-SEM)/EDX techniques. A deposition mechanism of Zr-based conversion coatings on microstructural heterogeneous Zn-Al-Mg alloy surfaces was proposed. © 2014 Elsevier Ltd.

A series of Cu-exchanged Al-rich Beta zeolites from organotemplate-free synthesis was prepared and investigated for selective catalytic reduction (SCR) of NOx with NH3 in exhaust gas streams. In comparison to conventional Cu-Beta zeolite with Si/Al ratio of 19, Cu-Beta zeolite with Si/Al ratio of 4 is a superior low-temperature NH3-SCR catalyst. Very high NO conversion (>95%) can be achieved at temperatures as low as 150 to ∼400 °C. XRD, UV-Vis-NIR and NH3-TPD measurements show that more isolated Cu2+ ions are present at the exchange sites of Al-rich Beta zeolite. The combination of CO-FTIR and H2-TPR analysis demonstrates that Cu2+ ions could be reduced more readily on the Al-rich Beta than on the conventional Beta probably due to the proximity of the isolated Cu2+ ions. These can be correlated to the enhancement of NO conversion at lower temperatures over Cu-exchanged Al-rich Beta zeolite. © 2014 Elsevier Inc.

Excellent superplasticity (elongation ∼720%) is observed in a novel multi-component (Mn-S-Cr-Al alloyed) ultrahigh carbon steel during tensile testing at a strain rate of 2 × 10-3 s-1 and a temperature of 1053 K (just above the equilibrium austenite-pearlite transformation temperature). In order to understand superplasticity in this material and its strong Al dependence, the deformation-induced microstructure evolution is characterized at various length scales down to atomic resolution, using X-ray diffraction, scanning electron microscopy, electron backscatter diffraction, energy-dispersive X-ray spectroscopy and atom probe tomography. The results reveal that 1 wt.% Al addition influences various microprocesses during deformation, e.g. it impedes Ostwald ripening of carbides, carbide dissolution, austenite nucleation and growth and void growth. As a result, the size of the austenite grains and voids remains relatively fine (< 10 μm) during superplastic deformation, and fine-grained superplasticity is enabled without premature failure. © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

The suspension plasma spraying (SPS) process has been developed to permit the feeding of sub-micrometer-sized powder into the plasma plume. In contrast to electron beam-physical vapor deposition and plasma spray-physical vapor deposition, SPS enables the cost-efficient deposition of columnar-structured coatings. Due to their strain tolerance, these coatings play an important role in the field of thermal barrier coatings (TBCs). In addition to the cost-efficient process, attention was turned to the TBC material. Nowadays, yttria partially stabilized zirconia (YSZ) is used as standard TBC material. However, its long-term application at temperatures higher than 1200 °C is problematic. At these high temperatures, phase transitions and sintering effects lead to the degradation of the TBC system. To overcome those deficits of YSZ, Mg-Al-spinel was chosen as TBC material. Even though it has a lower melting point (~2135 °C) and a higher thermal conductivity (~2.5 W/m/K) than YSZ, Mg-Al-spinel provides phase stability at high temperatures in contrast to YSZ. The Mg-Al-spinel deposition by SPS resulted in columnar-structured coatings, which have been tested for their thermal cycling lifetime. Furthermore, the influence of substrate cooling during the spraying process on thermal cycling behavior, phase composition, and stoichiometry of the Mg-Al-spinel has been investigated. © 2014, ASM International.

Rare-earth-doped crystals are excellent hardware for quantum storage of photons. Additional functionality of these materials is added by their waveguiding properties allowing for on-chip photonic networks. However, detection and coherent properties of rare-earth single-spin qubits have not been demonstrated so far. Here we present experimental results on high-fidelity optical initialization, effcient coherent manipulation and optical readout of a single-electron spin of Ce 3+ ion in a yttrium aluminium garnet crystal. Under dynamic decoupling, spin coherence lifetime reaches T 2 =2 ms and is almost limited by the measured spin-lattice relaxation time T 1 =4.5 ms. Strong hyperfine coupling to aluminium nuclear spins suggests that cerium electron spins can be exploited as an interface between photons and long-lived nuclear spin memory. Combined with high brightness of Ce 3+ emission and a possibility of creating photonic circuits out of the host material, this makes cerium spins an interesting option for integrated quantum photonics. © 2014 Macmillan Publishers Limited. All rights reserved.

The structure and chemical state of size-selected Pt nanoparticles (NPs) supported on γ-Al2O3 were studied during the oxidation of NO using X-ray absorption near-edge spectroscopy and extended X-ray absorption fine-structure spectroscopy measurements under operando conditions. The data revealed the formation of PtOx species in the course of the reaction that remained present at the maximum temperature studied, 350 °C. The PtOx species were found in all samples, but those with the smallest NPs showed the highest degree of oxidation. Moreover, NO-induced nanoparticle redispersion was observed at temperatures below 150 °C for all catalysts studied. Catalytic tests showed activity toward the oxidation of NO for all samples. Nevertheless, the catalyst with the smallest NPs was found to be the least active, which is explained by a more extensive formation of PtOx species in this catalyst and their detrimental contribution to the oxidation of NO. © 2014 American Chemical Society.

An understanding of the high temperature mechanics experienced in Thermal Barrier Coatings (TBC) during cycling conditions would be highly beneficial to extending the lifespan of the coatings. This study will present results obtained using synchrotron x-rays to measure depth resolved strains in the various layers of TBCs under thermal mechanical loading and a superposed thermal gradient. Tubular specimens, coated with Yttria Stabilized Zirconia (YSZ) and an aluminum containing nickel alloy as a bond coat both through Electron Beam - Physical Vapor Deposition (EB-PVD), were subjected to external heating and controlled internal cooling generating a thermal gradient across the specimen's wall. Temperatures at the external surface were in excess of 1000°C. Throughout high temperature testing, 2-D high-resolution XRD strain measurements are taken at various locations through the entire depth of the coating layers. Across the YSZ a strain gradient was observed showing higher compressive strain at the interface to the bond coat than towards the surface. This behavior can be attributed to the specific microstructure of the EB-PVD-coating, which reveals higher porosity at the outer surface than at the interface to the bond coat, resulting in a lower in plane modulus near the surface. This location at the interface displays the most significant variation due to applied load at room temperature with this effect diminishing at elevated uniform temperatures. During thermal cycling with a thermal gradient and mechanical loading, the bond coat strain moves from a highly tensile state at room temperature to an initially compressive state at high temperature before relaxing to zero during the high temperature hold. The results of these experiments give insight into previously unseen material behavior at high temperature which can be used to develop an increased understanding of various failure modes and their causes. Copyright © 2014 by ASME.

An open-framework fluorinated aluminium phosphite-phosphate, H 3.2Mn3.4[C6N2H11] 2{Al12(HPO3)15.0(HPO 4)3.0F12}·14H2O (DNL-2), was ionothermally synthesized by employing the in situ released Mn2+ cations as structure-directing agent. © 2014 The Royal Society of Chemistry.

Hydrogen embrittlement of a precipitation-hardened Fe-26Mn-11Al-1.2C (wt.%) austenitic steel was examined by tensile testing under hydrogen charging and thermal desorption analysis. While the high strength of the alloy (>1 GPa) was not affected, hydrogen charging reduced the engineering tensile elongation from 44 to only 5%. Hydrogen-assisted cracking mechanisms were studied via the joint use of electron backscatter diffraction analysis and orientation-optimized electron channeling contrast imaging. The observed embrittlement was mainly due to two mechanisms, namely, grain boundary triple junction cracking and slip-localization-induced intergranular cracking along micro-voids formed on grain boundaries. Grain boundary triple junction cracking occurs preferentially, while the microscopically ductile slip-localization-induced intergranular cracking assists crack growth during plastic deformation resulting in macroscopic brittle fracture appearance. © 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.

Laser spot joining of thin metallic foils in the order of 100 micrometer and below has a number of interesting applications in electronic industry. However, high thermal conductivity and thermal expansion of common materials largely prohibit spot joints with a sufficiently large contact area needed to satisfy mechanical and electrical requirements. Of the numerous possibilities to positively influence the process of such joints we investigate using a pulsed Nd:YAG laser to generate spot joints of thin foils in combination with a beam shaping optic to tailor the temperature profile during laser spot joining of thin foils. This allows for increased contact area, stabilized process behavior and offers the potential for joining ultra thin foils far below 100 μm. Different configurations are examined, results are presented and discussed, mainly in terms of their general impact on the micro joining process. © 2014 The Authors. Published by Elsevier B.V.

The room temperature strength of FeAl alloys can be increased significantly by freezing in the high thermal vacancy concentrations present at elevated temperatures. In contrast, because of their lower thermal vacancy concentrations, vacancy strengthening in quenched Fe3Al alloys is believed to be much smaller and has not received much attention to date. In the present work, the influence of annealing time and quench temperature on the room temperature strength of extruded and recrystallized Fe3Al alloys is evaluated. For aluminum concentrations between 28 and 32 at% and quench temperatures between 400 and 900 °C both the magnitude and the kinetics of strengthening are found to be consistent with reported values for the thermal vacancy concentrations and vacancy migration rates. To assess the potential contributions of other strengthening mechanisms, appropriate heat treatments will need to be designed in follow-on studies that alter microstructural features relevant to those mechanisms while maintaining a constant vacancy concentration. © 2014 Elsevier Ltd. All rights reserved.

The mechanical properties of the ω-Al7Cu2Fe crystalline phase have been investigated over a large temperature range (650-1000 K). Despite of its antinomic structure with the icosahedral Al-Cu-Fe quasicrystalline phase, i.e. periodic vs non-periodic, its mechanical properties are very similar to those of the quasicrystalline phase, which strongly suggest similar deformation mechanisms. Consequently, as for the quasicrystalline structure, we propose that dislocation climb might control the plastic deformation of the ω-phase. However, in the present case, the specificities of the quasicrystalline structure cannot be invoked to justify the predominance of dislocation climb, which questions the role of quasiperiodicity on dislocation mobility. We suggest that this deformation mode certainly results from specific non-planar extensions of the dislocation core. © 2014 Elsevier Ltd. All rights reserved.

In the present work, thermodynamic modelling of the high temperature oxidation behaviour of a γ'-strengthened Co-base superalloy is presented. The ternary Co-9Al-9W alloy (values in at%) was isothermally oxidised for 500h at 800 and 900°C in air. Results reveal that the calculated oxide layer sequence (Thermo-Calc, TCNI6) is in good agreement with the formed oxide scales on the alloy surface. Furthermore, prediction of the influence of oxygen partial pressure on Al2O3 formation is presented. The modelling results indicate pathways for alloy development or possible pre-oxidation surface treatments for improved oxidation resistance of the material. © 2014 Elsevier Ltd.

We present recent developments in the field of austenitic steels with up to 18% reduced mass density. The alloys are based on the Fe-Mn-Al-C system. Here, two steel types are addressed. The first one is a class of low-density twinning-induced plasticity or single phase austenitic TWIP (SIMPLEX) steels with 25–30 wt.% Mn and <4–5 wt.% Al or even <8 wt.% Al when naturally aged. The second one is a class of κ-carbide strengthened austenitic steels with even higher Al content. Here, κ-carbides form either at 500–600°C or even during quenching for >10 wt.% Al. Three topics are addressed in more detail, namely, the combinatorial bulk high-throughput design of a wide range of corresponding alloy variants, the development of microstructure–property relations for such steels, and their susceptibility to hydrogen embrittlement. © 2014, The Minerals, Metals & Materials Society.

The efficient identification of compositional areas of interest in thin film materials systems fabricated by combinatorial deposition methods is essential in combinatorial materials science. We use a combination of compositional screening by EDX together with high-throughput measurements of electrical and optical properties of thin film libraries to determine efficiently the areas of interest in a materials system. Areas of interest are compositions which show distinctive properties. The crystallinity of the thus determined areas is identified by X-ray diffraction. Additionally, by using automated nanoindentation across the materials library, mechanical data of the thin films can be obtained which complements the identification of areas of interest. The feasibility of this approach is demonstrated by using a Ni-Al thin film library as a reference system. The obtained results promise that this approach can be used for the case of ternary and higher order systems. © 2014 American Chemical Society.

Cold welding, e.g. by cold forging, is a smart manufacturing technology, enabling novel multi material designs. A material combination, which is particularly attractive for manufacturing, though challenging to handle in a cold welding process, is steel and aluminum. We investigate the bond formation between cold forged C 15 (mainly primary heat treated) and AW 6082. Analysis starts with numerical simulations using the finite element analysis (FEA) to identify optimum conditions for bond formation. The bond strength was determined by tensile tests from samples eroded from the cold-welded specimen. Best performing samples showed a maximum tensile strength of ~200 MPa with ductile failure in the AW 6082. Transmission electron microscopy (TEM) inspection of the bonded area between aluminum and steel show a reaction layer consisting of iron and aluminum of few nm thickness throughout the sample. The formation of such a reaction layer is hypothesized to be crucial for bond formation. © (2014) Trans Tech Publications, Switzerland.

This study illustrates the effect of nanoparticle (NP) shape on the reactivity of size-selected Pt/γ-Al2O3 nanocatalysts for 2-butanol oxidation. Nanoparticles similar in size [transmission electron microscopy (TEM) diameter of ∼1 nm] but with different shapes were prepared via encapsulation in inverse micelles. The NP shape was resolved by combining information extracted from extended X-ray absorption fine structure spectroscopy (EXAFS) data, TEM, and modeling. A correlation was observed between the average first nearest neighbor coordination number of atoms at the NP surface and their catalytic activity. In particular, the NPs with the largest number of weakly coordinated surface atoms (i.e., edges and corners) were found to be the least active for the total oxidation of 2-butanol. This result highlights that not only size but also shape control must be achieved to tailor the catalytic properties of nanoscale materials. © 2013 American Chemical Society.

The microstructural evolution of Al2Cu precipitates in an ultrafine-grained Al-3wt.% Cu model alloy produced by high-pressure torsion (HPT) was studied by in situ transmission electron microscopy (TEM). The precipitation growth was systematically investigated by isothermal heating experiments in the temperature range of 120 C to 170 C. The experimental data is analysed with respect of the diffusion kinetics and activation energy to determine the most prominent diffusion path: lattice or grain boundary diffusion. The results imply that grain boundary diffusion is the relevant mechanism for Al2Cu growth in the HPT deformed material. © 2014 Elsevier B.V. All rights reserved.

Elemental partitioning and hardness in Ti- and Ta-containing Co-base superalloys, strengthened by γ′-Co3(Al, W) precipitates, have been studied by local measurements. Using atom probe tomography, we detect strong partitioning of W (partitioning coefficients from 2.4 to 3.4) and only slight partitioning of Al (partitioning coefficients ≤1.1) to the γ′-Co3(Al, W) phase. Al segregates to the γ/γ′ phase boundaries, whereas W is depleted at the γ side of the boundaries after aging at 900 °C and slow air cooling. This kind of Al segregation and W depletion is much less pronounced when water quenching is applied. As a result, these effects are considered to be absent at high temperatures and therefore should not influence the creep properties. Ti and Ta additions are found to strongly partition to the γ′ phase and greatly increase the γ′ volume fraction. Our results indicate that the alloying elements Al, W, Ti and Ta all occupy the B sublattice of the A 3B structure (L12 type) and affect the partitioning behavior of each other. Nanoindentation measurements show that Ta also increases the hardness of the γ′ phase, while the hardness of the γ channels remains nearly constant in all alloys. The change in hardness of the γ′ phase can be ascribed to the substitution of Al and W atoms by Ti and/or Ta. © 2014 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Uniaxial electrostatically driven micromirrors with very large non-resonant rotation angles are presented. The mirrors achieve an analog deflection of about ±12 at voltages between 200 and 320 V. At pull-in, a digital tilt angle of approx. ±21 is found. A mirror control for a nearly linear characteristic curve, by using a counter torque is approved. The key for large quasi-static deflections are novel aluminum nitride based thin film springs. The high mechanical strength of AlN enables the fabrication of thin but stable torsion springs. The mirror has a size of 1 mm × 1.2 mm with a bending of less than 0.2 μm and high surface quality (Ra < 2 nm). The rotational eigenfrequencies are found to be between 37 and 73 Hz and the eigenfrequencies of the vertical mirror movement are between 1235 and 1751 Hz. © 2014 Elsevier B.V.

High resolution transmission electron microscopy, nano-beam electronic diffraction, energy dispersive X-rays scanning spectroscopy, vibrating sample magnetometry (VSM) and ferromagnetic resonance (FMR) techniques are used in view of comparing (static and dynamic) magnetic and structural properties of Co 2MnGe(13 nm)/Al2O3(3 nm)/Co(13 nm) tunnel magnetic junctions (TMJs), deposited on various single crystalline substrates (a-plane sapphire, MgO(100) and Si(111)). They allow for providing a correlation between these magnetic properties and the fine structure investigated at atomic scale. The Al2O3 tunnel barrier is always amorphous and contains a large concentration of Co atoms, which, however, is significantly reduced when using a sapphire substrate. The Co layer is polycrystalline and shows larger grains for films grown on a sapphire substrate. The VSM investigation reveals in-plane anisotropy only for samples grown on a sapphire substrate. The FMR spectra of the TMJs are compared to the obtained ones with a single Co and Co2MnGe films of identical thickness deposited on a sapphire substrate. As expected, two distinct modes are detected in the TMJs while only one mode is observed in each single film. For the TMJ grown on a sapphire substrate, the FMR behavior does not significantly differ from the superposition of the individual spectra of the single films, allowing for a conclusion that the exchange coupling between the two magnetic layers is too small to give rise to observable shifts. For TMJs grown on a Si or on a MgO substrate, the resonance spectra reveal one mode which is nearly identical to the obtained one in the single Co film, while the other observed resonance shows a considerably smaller intensity and cannot be described using the magnetic parameters appropriate to the single Co2MnGe film. The large Co concentration in the Al2O3 interlayer prevents for a simple interpretation of the observed spectra when using Si or MgO substrates. © 2013 Elsevier B.V.

Reactive magnetron sputtering is a widely used technique to deposit various materials such as oxides and nitrides with a superior control of morphology and stoichiometry. The adjustment of the film properties at a given substrate temperature is believed to be affected by the average energy < E > per incorporated atom during film growth, which is controlled by the ion-to-neutral ratio in the film forming growth flux and the energy of the incident ions. This concept is tested for alumina growth in an rf-magnetron discharge by keeping < E >, the average energy of the incident ions E-ions, and the ion-to-neutral flux ratio constant, but varying only the energy distribution of the incident ions (ion energy distribution-IED). The influence of the IED on film growth is monitored by observing the transition of the films between x-ray amorphous Al2O3 to gamma-Al2O3. The results reveal that the substrate temperature necessary for the transition to gamma-crystalline films can be lowered by almost 100 degrees C, when the maximum energy of the incident ions is kept at 100 eV, while maintaining the energy per incorporated atom at 11 eV. This result is compared with TRIM calculations for the collision cascades of impacting ions.

Particle beam experiments were conducted in an ultra-high-vacuum vessel to mimic target poisoning during reactive magnetron sputtering of aluminum. Aluminum targets were exposed to quantified beams of argon ions, oxygen atoms and molecules, and aluminum vapour. The growth and etch rates were measured in situ by means of an Al-coated quartz crystal microbalance. The chemical state of the target surface was monitored in-situ by real-time Fourier transform infrared spectroscopy. The surface processes were modelled through a set of balance equations providing sputter yields and sticking coefficients. The results indicate that the oxygen uptake of the aluminum surface is enhanced by a factor 1 to 2 by knock-on implantation and that the deposition of aluminum is not affected by the oxidation state of the surface. (C) 2013 American Institute of Physics. [http://dx.doi.org/10.1063/1.4799052]

The fatigue properties of a novel high aluminum austenitic stainless steel with a high resistance against hydrogen embrittlement were investigated. S-N tests in 40 MPa H2 at -50 C resulted in a reduction in fatigue life by a factor of about 2 compared to air. Striation analysis revealed no acceleration of crack growth rate but accelerated crack initiation or accelerated short crack growth in H2. No apparent difference in fatigue fracture characteristics and striation morphology between the air and H2 tested specimens could be identified. Copyright © 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.

A beam experiment is presented to study heterogeneous reactions relevant to plasma-surface interactions in reactive sputtering applications. Atom and ion sources are focused onto the sample to expose it to quantified beams of oxygen, nitrogen, hydrogen, noble gas ions, and metal vapor. The heterogeneous surface processes are monitored in situ by means of a quartz crystal microbalance and Fourier transform infrared spectroscopy. Two examples illustrate the capabilities of the particle beam setup: oxidation and nitriding of aluminum as a model of target poisoning during reactive magnetron sputtering, and plasma pre-treatment of polymers (PET, PP). (C) 2013 AIP Publishing LLC.

(Al100-xCrx)N thin-film materials libraries (x = 31-79 at%) were fabricated on micro-machined cantilever arrays, in order to simultaneously investigate the evolution of stresses during film growth as well as during thermal processing by analysing the changes in cantilever curvature. The issue of the dependence of stress in the growing films on composition, at comparable film thicknesses, was investigated. Among the various experimental parameters studied, it was found that the applied substrate bias has the strongest influence on stress evolution and microstructure formation. The compositions of the films, as well as the applied substrate bias, have a pronounced effect on the lattice parameter and the coherence length. For example, applying a substrate bias in general leads to compressive residual stress, increases the lattice parameter and decreases the coherence length. Moreover, bias can change the film texture from [1 1 1] orientation to [2 0 0]. Further detailed analysis using x-ray diffraction and transmission electron microscopy clearly revealed the presence of a [1 1 1] highly textured face centred cubic (B1 type) Al-Cr-N phase in the as-deposited state as well as the coexistence of the hexagonal [1 1 0] textured Cr2N phase, which forms in the Cr-rich region. These results show that the combinatorial approach provides insight into how stresses and compositions are related to phases and microstructures of different Al-Cr-N compositions fabricated in the form of materials libraries. © 2013 IOP Publishing Ltd.

The current investigation proposes a novel method for simultaneous assessment of the electrochemical and structural fatigue properties of nickel-titanium shape memory alloy (NiTi SMA) wires. The design and layout of an in situ electrochemical cell in a custom-made bending rotation fatigue (BRF) test rig is presented. This newly designed test rig allows performing a wide spectrum of experiments for studying the influence of fatigue on corrosion and vice versa. This can be achieved by performing ex situ andor in situ measurements. The versatility of the combined electrochemicalmechanical test rig is demonstrated by studying the electrochemical behavior of NiTi SMA wires in 0.9 NaCl electrolyte under load. The ex situ measurements allow addressing various issues, for example, the influence of pre-fatigue on the localized corrosion resistance, or the influence of hydrogen on fatigue life. Ex situ experiments showed that a pre-fatigued wire is more susceptible to localized corrosion. The synergetic effect can be concluded from the polarization studies and specifically from an in situ study of the open circuit potential (OCP) transients, which sensitively react to the elementary repassivation events related to the local failure of the oxide layer. It can also be used as an indicator for identifying the onset of the fatigue failure. © 2013 American Institute of Physics.

We study the structure and chemical composition of the κ-carbide formed as a result of isothermal transformation in an Fe-3.0Mn-5.5Al-0.3C alloy using transmission electron microscopy and atom probe tomography. Both methods reveal the evolution of κ-particle morphology as well as the partitioning of solutes. We propose that the κ-phase is formed by a eutectoid reaction associated with nucleation growth. The nucleation of κ-carbide is controlled by both the ordering of Al partitioned to austenite and the carbon diffusion at elevated temperatures.© 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

The doping of [Al(OH)L]n [L = 1,4-benzenedicarboxylate (bdc) or 1,4-naphthalenedicarboxylate (ndc)] with vanadium ions yields crystalline porous mixed-metal solid-solution metal-organic frameworks (MOFs) of general formula [(AlOH)1-x(VO)xL]n (x can be varied in the whole range from 0 to 1). Several characterization methods, including powder X-ray diffraction (PXRD), electron paramagnetic resonance (EPR), solid-state NMR and FTIR spectroscopy, strongly support the effective incorporation of vanadium cations. The Al/V-doped MOFs are isostructural to the parent monometallic MOFs and show a characteristic uniform dependence of the cell parameters on the metal ratios. Detailed spectroscopic investigation provided evidence that the introduced species are fairly well ordered. Interestingly, for low amounts of doped vanadium for both activated and as-synthesized Al/V phases, the EPR results revealed the presence of vanadyl units as local defects in pseudo-octahedral or square-pyramidal environments, which are different from those in the parent MIL-47(V). This observation matches the nonlinear response of the adsorption properties on variation of the composition. Remarkably, the presence of such mixed Al/V chains strongly affects the breathing behaviour of the materials. Both CO2 sorption and in situ PXRD studies validated a gradual change from highly flexible (with easily induced phase transitions) to totally rigid structures upon increasing vanadium content. Systematic studies on the doping of [Al(OH)L]n [L = 1,4-benzenedicarboxylate (bdc) or 1,4-naphthalenedicarboxylate (ndc)] metal-organic frameworks (MOFs) with V ions to obtain [(AlOH)1-x(VO)xL]n (0 < x < 1) solid-solution materials are reported. Detailed characterization allowed us to examine the correlations between compositions and the structures and properties of the final mixed-metal materials. Copyright © 2013 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

We investigate the strain hardening of two austenitic high-Mn low density steels, namely, Fe-30.5Mn-2.1Al-1.2C and Fe-30.5Mn-8.0Al-1.2C (wt.%), containing different precipitation states. The strain hardening of the alloy with low Al content is attributed to dislocation and twin substructures. The precipitation of intergranular M3C-type carbides strongly influences the fracture mode. We associate the strain hardening behavior of the alloy with high Al content to the precipitation of shearable nanosized κ-carbides and their role in the development of planar dislocation substructures.© 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

The thermodynamic properties of the Ti-Al-Nb system are obtained from recently published thermodynamic assessments. Based on these data the phase boundaries of the (α-Ti + γ-TiAl) two phase region are calculated by utilizing the CALPHAD approach and are compared to those, obtained by ab-initio calculations. It is found that the ab-initio phase boundaries deviate significantly from those based on the CALPHAD fit to experimental data which can be rationalized by the lack of vibrational entropy contributions in the present approach. Consequently a thermodynamic description based on the CALPHAD approach is used to further investigate the kinetics of the massive α → γm phase transformation in the Ti-Al-Nb system by means of a recently developed thick-interface model. Simulation of the transformation kinetics results in a massive transformation in the single-phase region only. However, very thin mole fraction spikes are obtained due to comparatively high interface velocities. It is likely that these spikes cannot be fully developed in experiments meaning that diffusion processes are partly suppressed (quasi-diffusionless transformation). A massive transformation in the two-phase region would then be possible. The theoretical predictions are compared to experimental studies performed on a Ti-45Al-5Nb alloy (composition in atomic percent). The alloy is heat treated slightly above the α-transus temperature and subsequently oil quenched to room temperature to generate γm-α2 interfaces. Energy-dispersive X-ray spectroscopy measurements were performed across γm- α2 interfaces in a scanning transmission electron microscope to search for chemical spikes. © 2013 Elsevier Ltd. All rights reserved.

The processes of argon retention by the target and redeposition of target material were investigated by x-ray photoelectron spectroscopy as a function of radial position for different plasma conditions in high-power impulse magnetron sputtering of aluminum targets. Significant differences in Ar radial concentration profiles were observed for different discharge conditions. Inside the racetrack area, Ar ion flux-dominated implantation is compensated by radiation-enhanced diffusion loss terms. Outside the racetrack, the role of ion implantation is diminished, and Ar retention by the target may stem from a balance between gettering by redeposited Al and ion-induced Ar desorption.

Solid-solution strengthening in six Al-X binary systems is investigated using first-principle methods. The volumetric mismatch parameter and the solubility enthalpy per solute were calculated. We derive three rules for designing solid-solution strengthened alloys: (i) the solubility enthalpy per solute is related to the volumetric mismatch by a power law; (ii) for each annealing temperature, there exists an optimal solute-volume mismatch to achieve maximum strength; and (iii) the strengthening potential of high volumetric mismatch solutes is severely limited by their low solubility. Our results thus show that the thermodynamic properties of the system (here Al-X alloys) set clear upper bounds to the achievable strengthening effects owing to the reduced solubility with increasing volume mismatch. © 2013 National Institute for Materials Science.

We present tunable lenses based on aluminum nitride membranes. The achievable tuning range in the refractive power is 0 to 25 dpt with an external pressure load of ≤20 kPa. The lenses are manufactured using MOEMS technology. For 500-nm-thick membranes with a diameter of 3 mm, a spherical deflection profile is found. The system provides good long-term stability showing no creep or hysteresis. A model for the refractive power versus applied pressure is derived and validated experimentally. Based on this model, design guidelines are discussed. One essential parameter is the residual stress of the aluminum nitride layer that can be controlled during deposition. © 2013 Society of Photo-Optical Instrumentation Engineers.

The intrinsic stress gradient variation of thin aluminum nitride (AlN) films is the central objective in this paper. For the first time, significant influence parameters on the stress gradient are identified and varied during the deposition process. The process power induced in the plasma and the gas flow ratio of the sputter gases argon and nitrogen are the two major parameters for controlling the stress gradient of deposited AlN films. The controlled avoidance as well as the controlled generation of positive and negative gradients is shown. The stress gradient was investigated by analysis of released one-side clamped cantilever test structures. © 2013 IOP Publishing Ltd.

Composite materials based on 8 wt% yttria partially stabilized zirconia, with additions of gadolinium zirconate, lanthanum lithium hexaaluminate, yttrium aluminum garnet and strontium zirconate were characterized. Samples were fabricated by hot-press sintering at 1550° C. The effect of the secondary phase content on the mechanical properties of the composites was evaluated. Hardness, elastic modulus and fracture toughness of the fabricated composites were determined by means of depth-sensitive indentation testing. The fracture toughness of the samples as determined by the indentation method was found to increase with increasing YSZ content, reaching 3 MPa·m0.5 for samples with 80 wt% YSZ. The fracture toughness appeared to be affected by thermal expansion coefficient mismatch, crack bridging and crack deflection. © 2013 Elsevier Ltd and Techna Group S.r.l.

Abradable coatings have been used in low- and high-pressure sections of jet engine compressors for more than 40 years. Today, they are also used in the high-pressure turbine of jet engines and are gaining more interest for applications in industrial gas turbines. They minimise the clearance between the rotating blade tips and the stationary liners. Aside from being abradable, the coatings have to be mechanically stable and withstand high thermo-mechanical loadings. A typical material used in engines today is yttria-stabilised zirconia (YSZ). This material advantageously combines a suitable thermal conductivity with a high thermal expansion coefficient, but shows a temperature capability limited to 1200 °C in long-term applications. Typical abradable coating thicknesses are above 1. mm. With increasing coating thickness and limited cooling efficiency leading to high surface temperatures, there is a risk of premature failure. As a result, new ceramic materials have been developed with better high-temperature capability. The present work investigates an atmospheric plasma sprayed ceramic double-layer coating system composed of 7YSZ as an intermediate layer and magnesia alumina spinel as a top layer. This double-layer system was sprayed onto disc-shaped Inconel 738 superalloy substrates, which were coated with a vacuum plasma sprayed MCrAlY bondcoat. The lifetime of the coating system was assessed via thermal gradient cycling testing with surface temperatures above 1400 °C. During cycling, the samples showed a typical failure mechanism with exfoliation of thin coating lamellae starting from the coating surface. This failure mechanism was not observed in thermal barrier or abradable coatings in the past. The failure mechanism was analysed and mismatch stress calculations were carried out. © 2013 Elsevier Ltd.

We have studied a nanocrystalline AlCrCuFeNiZn high-entropy alloy synthesized by ball milling followed by hot compaction at 600 C for 15 min at 650 MPa. X-ray diffraction reveals that the mechanically alloyed powder consists of a solid-solution body-centered cubic (bcc) matrix containing 12 vol.% face-centered cubic (fcc) phase. After hot compaction, it consists of 60 vol.% bcc and 40 vol.% fcc. Composition analysis by atom probe tomography shows that the material is not a homogeneous fcc-bcc solid solution but instead a composite of bcc structured Ni-Al-, Cr-Fe- and Fe-Cr-based regions and of fcc Cu-Zn-based regions. The Cu-Zn-rich phase has 30 at.% Zn α-brass composition. It segregates predominantly along grain boundaries thereby stabilizing the nanocrystalline microstructure and preventing grain growth. The Cr- and Fe-rich bcc regions were presumably formed by spinodal decomposition of a Cr-Fe phase that was inherited from the hot compacted state. The Ni-Al phase remains stable even after hot compaction and forms the dominant bcc matrix phase. The crystallite sizes are in the range of 20-30 nm as determined by transmission electron microscopy. The hot compacted alloy exhibited very high hardness of 870 ± 10 HV. The results reveal that phase decomposition rather than homogeneous mixing is prevalent in this alloy. Hence, our current observations fail to justify the present high-entropy alloy design concept. Therefore, a strategy guided more by structure and thermodynamics for designing high-entropy alloys is encouraged as a pathway towards exploiting the solid-solution and stability idea inherent in this concept. © 2013 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

In this study, we report on the compressive behavior of Ti 3AlC2 and Ti3Al0.8Sn 0.2C2 MAX phases at room temperature. We found that these two phases could be classified as Kinking Nonlinear Elastic (KNE) solids. The cyclic compressive stress-strain loops for Ti3AlC2 and Ti3Al0.8Sn0.2C2 are typical hysteretic and fully reversible. At failure, both compositions fracture in shear with maximum stresses of 545 MPa for Ti3AlC2 and 839 MPa for Ti3Al0.8Sn0.2C2. Consequently, the macroshear stresses for failure, τc, are 185 MPa and 242 MPa for Ti3AlC2 and Ti3Al0.8Sn 0.2C2, respectively. In addition to the grain size effects, the presence of a ductile TixAly intermetallic distributed in the grain boundaries plays an important role in the enhancement of the ultimate compressive and macroshear stresses for Ti3Al 0.8Sn0.2C2. SEM observations reveal that these two MAX phases exhibit crack deflections, intragranular fractures, kink band formation and delaminations, grain push-in and pull-out. © 2012 The American Ceramic Society.

In the present study the synergistic effect of vacuum heat treatment pressure and coating Y and O content on the MCrAlY surface oxide is investigated. For this purpose, free standing MCrAlY coatings with two different Y contents were exposed at 1100°C for times between 1 and 5h in vacuum at pressures of < 10-3Pa and 10-2Pa, and in Argon gas at 10-1Pa. The surface scale composition and morphology were analysed with a variety of analysis techniques. It is shown that the composition at the MCrAlY coating surface is mainly governed by two competing processes: Cr evaporation (β-NiAl formation) and Y oxidation (internal and external). The latter reaction has been observed to depend strongly on the Y reservoir in the coating. It can be observed that the chromium evaporation enhances for reducing pressure. More Y and less O in the coating result in enhanced Y rich oxide formation (Y2O3 and YAP; Yttrium Aluminium Perovskite) and decreased chromium evaporation. On rough surfaces β-NiAl enrichment in hills and yttria formation in valleys can be found. Additionally no alumina formation can be observed under all studied vacuum heat treatment conditions. © 2012 Elsevier B.V.

A novel high-aluminum austenitic stainless steel has been produced in the laboratory with the aim of developing a lean-alloyed material with a high resistance to hydrogen environment embrittlement. The susceptibility to hydrogen environment embrittlement was evaluated by means of tensile tests at a slow strain rate in pure hydrogen gas at a pressure of 40 MPa and a temperature of -50 C. Under these conditions, the yield strength, tensile strength and elongation to rupture are not affected by hydrogen in comparison to companion tests carried out in air. Moreover, a very high ductility in hydrogen is evidenced by a reduction of area of 70% in the high-pressure and low-temperature hydrogen environment. The lean degree of alloying is reflected in the molybdenum-free character of the material and a nickel content of 8.0 wt.%. With regard to the alloy concept, a combination of high-carbon, high-manganese, and high-aluminum contents confer an extremely high stability against the formation of strain-induced martensite. This aspect was investigated by means of in-situ magnetic measurements and ex-situ X-ray diffraction. The overall performance of the novel alloy was compared with two reference materials, 304L and 316L austenitic stainless steels, both industrially produced. Its capability of maintaining a fully austenitic structure during tensile testing has been identified as a key aspect to avoid hydrogen environment embrittlement. Copyright © 2013, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.

A laser beam welding process via heat conduction was applied to join DC01 steel with aluminum (Al) in overlap configuration without filler wire. The effect of the applied laser power (1.7, 1.8, 2.1, and 2.4 kW) on the formation and evolution of the interfaces between steel and Al was analyzed. Two intermetallic compounds were found at the interface, namely, one adjacent to the steel layer (Al 5Fe 2) and one close to the solidified Al (Al 13Fe 4). The thickness of the intermetallic reaction layer increases with laser power, while the morphology of its individual components evolves due to differences in accumulated thermal cycles. Correlations between simulations and measurements show that the peak temperature has significantly stronger influence on the thickness of the intermetallic reaction layer than cooling time and the integral of temperature over the time. Shear/tensile strength tests reveal that all the specimens fail in the Al heat affected zone. © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

For the first time, the co-templating ionothermal methodology was used in the preparation of layered aluminophosphate materials. With the addition of either 1,2-ethylenediamine or 1,6-hexanediamine to the ionic liquid 1-ethyl-3-methyl imidazolium chloride, two new 2D layered aluminophosphates RUB-A1 [Al 3P 4O 16][NH 3CH 2CH 2NH 3] 0.5[C 6N 2H 11] 2 and RUB-A2 [Al 3P 4O 16][NH 3(CH 2) 6NH 3][NH 3(CH 2) 6NH 2] 0.5[C 6N 2H 11] 0.5[H 2O] have been synthesized ionothermally by co-templating. The structure of RUB-A1 has been determined from single-crystal X-ray diffraction data using direct methods, while the structure of RUB-A2 has been solved ab initio from powder X-ray diffraction data with limited resolution using direct-space methods. Both of these two compounds have a 2D layered structure consisting of macroanionic sheets of composition [Al 3P 4O 16] 3- stacked in an AAAA sequence. The inorganic layers are built up from alternatively vertex-sharing [AlO 4]- and [PO 3(O)]-tetrahedral units forming a 4.6.8 and a 4.6.12 network for RUB-A1 and RUB-A2, respectively. The layer topology of RUB-A1 is closely related to the previously known 4.6.8-layer topology but with a different sequence of phosphoryl group orientation. Combining the results of structure analysis with the NMR, chemical analysis and TG-DTA experiments, we show that both the ionic liquid cation and the protonated diamines are located in the interlayer space and together direct the formation of these two structures. © 2012 The Royal Society of Chemistry.

The room-temperature yield strength of quenched FeAl-based iron aluminides depends strongly on the temperature from which the quench occurs. There is evidence that Fe3Al-based iron aluminides show similar behavior, albeit not as pronounced. The purpose of this work was to carry out quenching and annealing experiments to clearly demonstrate this effect, as well as to study its kinetics. Room-temperature compression tests were performed using cast Fe-28at%Al and Fe-30at%Al after quenching from temperatures in the range 300-1000 °C. Kinetic studies were carried out to assess the reduction of the yield stress by subsequent annealing for various times at relatively low temperatures. Results from the present study are compared with data available in the literature and explanations for the dependence of room-temperature mechanical behavior on annealing history are evaluated. It is concluded that room-temperature strengthening in Fe3Al-based iron aluminides is consistent with behavior expected for quenched-in thermal vacancies and this could be an important strengthening mechanism in Fe3Al. © 2011 Elsevier Ltd. All rights reserved.

We investigate the kinetics of the deformation structure evolution and its contribution to the strain hardening of a Fe-30.5Mn-2.1Al-1.2C (wt.%) steel during tensile deformation by means of transmission electron microscopy and electron channeling contrast imaging combined with electron backscatter diffraction. The alloy exhibits a superior combination of strength and ductility (ultimate tensile strength of 1.6 GPa and elongation to failure of 55%) due to the multiple-stage strain hardening. We explain this behavior in terms of dislocation substructure refinement and subsequent activation of deformation twinning. The early hardening stage is fully determined by the size of the dislocation substructure, namely, Taylor lattices, cell blocks and dislocation cells. The high carbon content in solid solution has a pronounced effect on the evolving dislocation substructure. We attribute this effect to the reduction of the dislocation cross-slip frequency by solute carbon. With increasing applied stress, the cross-slip frequency increases. This results in a gradual transition from planar (Taylor lattices) to wavy (cells, cell blocks) dislocation configurations. The size of such dislocation substructures scales inversely with the applied resolved stress. We do not observe the so-called microband-induced plasticity effect. In the present case, due to texture effects, microbanding is not favored during tensile deformation and, hence, has no effect on strain hardening. © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

The creep behavior of a squeeze-cast, short fiber reinforced Al metal matrix composite (MMC), consisting of an Al-11 wt.% Zn-0.2 wt.% Mg alloy reinforced with 15 vol.% Al 2O 3 Saffil® short fibers is investigated using miniature creep specimens. The small dimensions of the miniature creep specimens permit them to be machined from regions of an MMC block with different microstructures, thus allowing the effect of grain size and fiber texture on creep to be investigated on a more local level than is possible using conventional specimen geometries. The miniature creep specimens are subjected to uniaxial tensile stresses ranging from 3 to 40 MPa at temperatures between 573 and 623 K. It is shown that tests performed using the miniature creep specimen geometry are in good agreement with results previously obtained with standard creep specimens. Through interrupted creep experiments, it is observed that the creep back flow that occurs after unloading increases with increasing accumulated plastic strain. In the as-cast MMC, synchrotron microtomography reveals a fine distribution of pores whose spatial density increases with the spatial density of the fibers. The presence of fractured fibers in the crept MMC is also revealed. Some of the regions between fractured fiber fragments appear to be filled with matrix material, while others are voided. © 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Starting from a mixture of Al-Cu-Fe quasicrystalline (QC) particles and Al powder, a fully dense and almost Al-Cu-Fe ω single-phase alloy was produced by spark plasma sintering. This technique allows synthesising large samples with sizes suitable for mechanical spectroscopy experiments. Mechanical spectroscopy was selected because it is a relevant tool for detecting the presence of structural defects at both nano and microscopic scales. Young's moduli were measured in the 15 kHz range as a function of temperature by the resonant frequency method. Young's moduli behave similarly for typical metals and exhibit values that are comparable to those of the Al-Cu-Fe QC phase. The damping coefficient Q -1 was determined at various temperatures between room temperature and 840 K over a large frequency range, i.e. between 10 -3 and 10 Hz. The results suggest that solid friction effects do occur. In addition, a relaxation peak is observed in the intermediate temperature range. © 2011 Springer Science+Business Media, LLC.

Dislocation densities are investigated in a short-fiber-reinforced Al-11 wt.% Zn-0.2 wt.% Mg metal matrix composite (MMC) with a special focus on regions near the fiber-matrix interfaces. Clear microstructural evidence is provided for the formation of work-hardened zones (WHZs) around fibers during creep using transmission electron microscopy (TEM). The dislocation densities in the WHZs are higher after creep than after squeeze casting, where the plastic strains associated with the thermal stresses that build up during solidification also result in an increased dislocation density close to fibers. The effect of heating and cooling on the dislocation substructure is also considered. The results are discussed in light of previous findings and provide microstructural evidence for the presence of WHZs as predicted by the Dlouhy model of MMC creep. © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

The use of light-weight materials for industrial applications is a driving force for the development of joining techniques. Friction stir welding (FSW) inspired joints of dissimilar materials because it does not involve bulk melting of the basic components. Here, two different grades of high strength steel (HSS), with different microstructures and strengths, were joined to AA6181-T4 Al alloy by FSW. The purpose of this study is to clarify the influence of the distinct HSS base material on the joint efficiency. The joints were produced using the same welding parameter/setup and characterised regarding microstructure and mechanical properties. Both joints could be produced without any defects. Microstructure investigations reveal similar microstructure developments in both joints, although there are differences e.g. in the size and amount of detached steel particles in the aluminium alloy (heat and thermomechanical affected zone). The weld strengths are similar, showing that the joint efficiency depends foremost on the mechanical properties of the heat and the thermomechanical affected zone of the aluminium alloy. © 2012 Elsevier B.V.

Bi 2M 4O 9 (M = Al 3+, Ga 3+, Fe 3+) belongs to the family of mullite-type crystal structures. The phases are orthorhombic with the space group Pbam. The backbones of the isostructural phases are edge-connected, mullite-type octahedral chains. The octahedral chains are linked by dimers of M 2O 7 tetrahedral groups and by BiO polyhedra. The Bi 3+ cations in Bi 2M 4O 9 contain stereo-chemically active 6s 2 lone electron pairs (LEPs) which are essential for the stabilization of the structure. Although the octahedral chains of the closely related Bi 2Mn 4O 10 are similar to those of Bi 2M 4O 9, Bi 2 Mn 4O 10 contains dimers of edge-connected, five-fold coordinated pyramids instead of four-fold coordinated tetrahedra. Also the 6s 2 LEPs of Bi 3+ in Bi 2Mn 4O 10 are not stereo-chemically active. Complete and continuous solid solutions exist for Bi 2(Al 1-xFe x) 4O 9 and Bi 2(Ga 1-x Fe x) 4O 9 (x = 0 - 1). Things are more complex in the case of the Bi 2(Fe 1-xMn x) 4O 9+y mixed crystals, where a miscibility gap occurs between x = 0.25 - 0.75. In the Fe-rich mixed crystals most Mn atoms enter the octahedra as Mn 4+, with part of the tetrahedral dimers being replaced by fivefold coordinated polyhedra, whereas in the Mn-rich compound Fe 3+ favorably replaces Mn 3+ in the pyramids. The crystal structure of Bi 2M 4O 9 directly controls its mechanical properties. The stiffnesses of phases are highest parallel to the strongly bonded octahedral chains running parallel to the crystallographic c-axis. Perpendicular to the octahedral chains little anisotropy is observed. The temperature- induced expansion perpendicular to the octahedral chains is probably superimposed by contractions. As a result the c-axis expansion appears as relatively high and does not display its lowest value parallel to c, as could be inferred. Maximally 6% of Bi 3+ is substituted by Sr 2+ in Bi 2Al 4O 9 corresponding to a composition of (Bi 0.94Sr 0.06) 2Al 4O 8.94. Sr 2+ for Bi 3+ substitution is probably associated with formation of vacancies of oxygen atoms bridging the tetrahedral dimers. Hopping of oxygen atoms towards the vacancies should strongly enhance the oxygen conductivity. Actually the conductivity is rather low (σ = 7 . 10 -2 S m -1 at 1073 K, 800 °C). An explanation could be the low thermal stability of Sr-doped Bi 2Al 4O 9, especially in coexistence with liquid Bi 2O 3. Therefore, Bi 2Al 4O 9 single crystals and polycrystalline ceramics both with significant amounts of M2+ doping (M = Ca 2+, Sr 2+) have not been produced yet. Thus the question whether or not M 2+-doped Bi 2M 4O 9 is an oxygen conducting material is still open. © 2012 Carl Hanser Verlag.

Scanning Kelvin Probe Force Microscopy and Scanning Electrochemical Microscopy were applied for the investigation of localized corrosion on heterogeneous aiming on the investigation of the possible correlation between the local surface potential differences, measured by the Kelvin probe technique in ambient conditions, and corrosion during immersion in a corrosive electrolyte. A model sample mimicking the interaction of Al and Cu in Al alloys was chosen to demonstrate the complementary nature of the information received from SKPFM and SECM. The necessary prerequisites for a future integration of SKP and SECM into a single set-up are discussed. © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Al2O3 thin films, either amorphous or of varying degrees of crystallinity, were deposited by two-frequency radio-frequency magnetron sputtering. Film crystallinity was investigated by Fourier transform infrared spectroscopy and X-ray diffraction (XRD). X-ray photoelectron spectroscopy (XPS) was employed to determine the amount of Ar naturally trapped within the films during the deposition process. A clear correlation was found between the existence of crystalline phases, as determined by XRD, and a shift towards lower binding energy positions of the Ar2p core levels of embedded gas. The shift is due to differences in the local Al2O3 matrix (amorphous or crystalline) of the embedded gas, thus, providing an XPS fingerprint that can be used to qualitatively determine the presence or absence of crystalline phases in very thin films. (C) 2012 American Institute of Physics. [http://dx.doi.org/10.1063/1.4767383]

We report Density Functional Theory results on FeAl and FeZn intermetallics and Fe, Zn and Al solute atoms. The formation energies of fully relaxed intermetallic geometries were determined, as well as solution energies of the three elements in host lattices of the other two elements. Since it is know that the outcome of the magnetic states of some FeAl intermetallics and Fe solutes in Al depends on subtle details of how the calculations are carried out, we have determined many of our results with two different parameterisations, PBE and PBEsol, so see how the parameterisation influences the results. The relaxed intermetallic geometries are in good agreement with experimental results, with PBEsol calculations resulting in slightly smaller geometries than PBE calculations (0.7-2.1%). Intermetallic formation energies fall within ranges of experimental results where available, and are in excellent or reasonable agreement with other DFT results, except for the FeAl 2 phase. For this phase a structure revision was recently suggested and the heat of formation of the newly suggested structure is 0.1 eV/atom lower than for the long-accepted structure. The formation energies of Fe aluminides are an order of magnitude more negative than those of FeZn intermetallics. Most of the calculated magnetic states of the intermetallics are at odds with experimental results. However, the intermetallic formation energies are often not strongly affected by this. Fe/Al solute systems have the most negative solution energies. All other solution energies are positive and smaller in absolute value than the Fe/Al solution energies. Solution energies were all some tenths of eV. Where comparisons could be made, calculated and experimental results differed by some hundredths of eV. The magnetic moment found on an Fe solute in Al is at odds with experimental results. As with FeAl, the outcome of the magnetic state subtly depends on the details of how calculations were performed and has little energetic effect. Lattice relaxation around solute atoms is mostly in agreement with simple atomic size considerations. The slight relaxation of Al neighbours away from a Zn solute is at odds with this pattern, and also with experimental results. © 2012 Elsevier Ltd. All rights reserved.

Understanding alloying and thermal processing at an atomic scale is essential for the optimal design of high-carbon (0.71 wt.%) bainitic-austenitic transformation-induced plasticity (TRIP) steels. We investigate the influence of the austempering temperature, chemical composition (especially the Si:Al ratio) and partitioning on the nanostructure and mechanical behavior of these steels by atom probe tomography. The effects of the austempering temperature and of Si and Al on the compositional gradients across the phase boundaries between retained austenite and bainitic ferrite are studied. We observe that controlling these parameters (i.e. Si, Al content and austempering temperature) can be used to tune the stability of the retained austenite and hence the mechanical behavior of these steels. We also study the atomic scale redistribution of Mn and Si at the bainitic ferrite/austenite interface. The observations suggest that either para-equilibrium or local equilibrium-negligible partitioning conditions prevail depending on the Si:Al ratio during bainite transformation. © 2012 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

We introduce a new experimental approach to the compositional and thermo-mechanical design and rapid maturation of bulk structural materials. This method, termed rapid alloy prototyping (RAP), is based on semi-continuous high throughput bulk casting, rolling, heat treatment and sample preparation techniques. 45 Material conditions, i.e. 5 alloys with systematically varied compositions, each modified by 9 different ageing treatments, were produced and investigated within 35 h. This accelerated screening of the tensile, hardness and microstructural properties as a function of chemical and thermo-mechanical parameters allows the highly efficient and knowledge-based design of bulk structural alloys. The efficiency of the approach was demonstrated on a group of Fe-30Mn-1.2C-xAl steels which exhibit a wide spectrum of structural and mechanical characteristics, depending on the respective Al concentration. High amounts of Al addition (>8 wt.%) resulted in pronounced strengthening, while low concentrations (<2 wt.%) led to embrittlement of the material during ageing. © 2012 Acta Materialia Inc. Published by Elsevier Ltd.

The nucleation and growth of Si has been investigated by TEM in a series of high purity melt spun Al-5Si (wt%)-based alloys with a trace addition of Fe and Sr. In the as-melt-spun condition, some twinned Si particles were found to form directly from the liquid along the grain boundary. The addition of Sr into Al-5Si-based alloys promotes the twinning of Si particles on the grain boundary and the formation of Si precipitates in the α-Al matrix. The majority of plate-shaped and truncated pyramid-shaped Si precipitates were also found to nucleate and grow along {111}-Al planes from supersaturated solid solution in the α-Al matrix. In contrast, controlled slow cooling decreased the amount of Si precipitates, while the size of the Si precipitates increased. The orientation relationship between these Si precipitates and the α-Al matrix still remained cube to cube. The β-Al5 FeSi intermetallic was also observed, depending on subsequent controlled cooling. © 2012 Copyright Taylor and Francis Group, LLC.

We present the growth optimization and the doping by the metal organic chemical vapor deposition of lattice-matched Al 0.82In 0.18N bottom optical confinement layers for edge emitting laser diodes. Due to the increasing size and density of V-shaped defects in Al 1-xIn xN with increasing thickness, we have designed an Al 1-xIn xN/GaN multilayer structure by optimizing the growth and thickness of the GaN interlayer. The Al 1-xIn xN and GaN interlayers in the multilayer structure were both doped using the same SiH 4 flow, while the Si levels in both layers were found to be significantly different by SIMS. The optimized 8×(Al 0.82In 0.18N/GaN=54/6 nm) multilayer structures grown on free-standing GaN substrates were characterized by high resolution X-ray diffraction, atomic force microscopy and transmission electron microscopy, along with the in-situ measurements of stress evolution during growth. Finally, lasing was obtained from the UV (394 nm) to blue (436 nm) wavelengths, in electrically injected, edge-emitting, cleaved-facet laser diodes with 480 nm thick Si-doped Al 1-xIn xN/GaN multilayers as bottom waveguide claddings. © 2011 Elsevier B.V. All rights reserved.

In situ heating transmission electron microscopy (TEM) was used to investigate the initial stage of γ-TiAl lamellae formation in an intermetallic Ti-45Al-7.5Nb alloy (in at.%). The material was heat treated and quenched in a non-equilibrium state to consist mainly of supersaturated, ordered α 2-Ti 3Al grains. Subsequently, specimens were annealed inside a TEM up to 750 °C. The in situ TEM study revealed that ultra-fine γ-TiAl laths precipitate in the α 2-matrix at ≈730 °C which exhibit the classical Blackburn orientation relationship, i.e. (0001)α 2//(111)γ and [$112̄0] α 2//< 110]γ. The microstructural development observed in the in situ TEM experiment is compared to results from conventional ex situ TEM studies. In order to investigate the precipitation behavior of the γ-phase with a complementary method, in situ high energy X-ray diffraction experiments were performed which confirmed the finding that γ-laths start to precipitate at ≈730 °C from the supersaturated α 2- matrix. © 2012 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

With this work we present a newly developed potential for the Fe-Al system, which is based on the analytical embedded atom method (EAM) with long range atomic interactions. The potential yields for the two most relevant phases B2-FeAl and D0 3-Fe 3Al lattice constants, elastic constants, as well as bulk and point defect formation enthalpies, which are in good agreement with experimental and other theoretical data. In addition, the phonon dispersions for B2-FeAl and D0 3-Fe 3Al show a good agreement with available experiments. The calculated lattice constants and formation enthalpy for disordered Fe-Al alloys are in good agreement with experimental data or other theoretical calculations. This indicates that the present EAM potentials of Fe-Al system is suitable for atomistic simulations of structural and kinetic properties for the Fe-Al system. © 2012 Elsevier B.V.

An integrated SKP-SECM system was successfully optimised with respect to improved lateral resolution. An aluminum alloy was synthesised by solidification of a liquid melt of pure Al, Cu and Mg metal powders in order to visualize single S-phase intermetallic particles (IMPs) using a newly proposed "glass free" SKP-SECM tip. The obtained IMPs were randomly distributed in the solid solution matrix of the alloy and their average chemical composition was in agreement with that of S-phase IMPs in commercially available AA2024-T351 alloys. The S-phase IMPs were localized in the SKP mode of the SKP-SECM system. The increased electrochemical activity of the S-phase IMPs was visualized using the feedback mode of SECM and the in situ consumption of O 2 on the surface of a single S-phase IMP was visualized in the redox-competition mode of the SECM using the same tip. Thus, the local Volta potential difference obtained in the SKP mode could be overlaid with the local electrochemical activity for O 2 reduction. © 2012 Elsevier Ltd.

This paper presents a new approach to numerically investigate the lap shear fracture of a hybrid laminate made of Carbon Fibre Reinforced Plastic (CFRP) and metal foil plies (e.g. aluminium), validated by corresponding experiments. The numerical Finite Element (FE) model of the hybrid laminate, subjected to lap shear fracture, is composed of five laminas with alternating metal/CFRP layers with cohesive elements lying within Al/CFRP interface. In the FE model, individual CFRP laminas are assumed as an orthotropic homogenized continuum under plane stress, and aluminium facesheets are modelled as an elastic-plastic continuum. The Al/CFRP interface is represented via quadratic cohesive elements, the constitutive law of which is an exponentially decaying law representing the degrading behaviour of the interface (implemented as user element in ABAQUS). The numerical model captures the experimentally obtained results with minimal error, and predicts the failure modes successfully. The influence of specimen geometry (e.g. overlap length, total length, and total width) on lap shear fracture response is analyzed in detail in this study, too, in order to confirm the specimen design for the test, as there is still no corresponding test standard for hybrid laminates. © 2012 Elsevier Ltd.

Intermetallic γ-TiAl based alloys with a chemical composition of Ti-(42-45)Al-(3-5)Nb-(0.1-2)Mo-(0.1-0.2)B (in atom percent) are termed TNM ™ alloys. They exhibit several distinct characteristics, including excellent hot-workability and balanced mechanical properties. In this study, the relationship between microstructure and mechanical behavior in a Ti-43.5Al-4Nb-1Mo-0.1B alloy after two different heat treatments was investigated. One of the analyzed microstructures consisted of lamellar γ-TiAl/α2-Ti3Al colonies with a small volume fraction of globular γ-TiAl and β0-TiAl grains at their grain boundaries, whereas the second microstructure basically exhibited the same arrangement of the microstructural constituents, but a fraction of the lamellar colonies was altered by a cellular reaction. The prevailing microstructures have been analyzed by means of scanning electron microscopy and transmission electron microscopy. Macro-and micro-hardness measurements as well as room temperature tensile tests have revealed that the sample with both cellular and lamellar features show lower yield stress and hardness than the ones exhibiting undisturbed lamellar microstructures. The strength and hardness properties are primarily connected to the lamellar spacing within the colonies, where strength increases with decreasing lamellar spacing. The appearance of a cellular reaction leads to a refinement of the lamellar colonies which in turn influences positively the plastic fracture strain at room temperature. © Hanser Verlag GmbH & Co. KG.

By linking thermodynamic and atomic mobility databases with two-dimensional phase-field simulation, the evolution of interdiffusion microstructures in a series of Ni-Al diffusion couples associated with the γ, γ', and b-phases was studied. The formation and subsequent growth of the γ'- phase layer in β/γ and γ' + β/γ diffusion couples reproduced the experimental observations well. Moreover, the effect of coherent strain on the γ - γ' microstructural evolution, as well as that of an external compressive force on the γ + γ'/γ + γ' diffusion couple, was investigated. The phase-field simulated concentration profiles of some of the Ni-Al diffusion couples were also compared with the corresponding experimental data and the results of one-dimensional DICTRA (DIffusion Controlled TRAnsformations) simulations. A discussion of the rafting direction was also made by comprehensively comparing the phase-field simulations with the predicted results from an elastic model. © Carl Hanser Verlag GmbH & Co. KG.

In-situ heating transmission electron microscopy (TEM) was employed to investigate the initial stage of lamellae formation in a high Nb containing γ-TiAl based alloy. A Ti-45Al-7.5Nb alloy (at %), which was heat treated and quenched in a non-equilibrium state such that the matrix consists of ordered α2 grains, was annealed inside a TEM up to 750 °C. The in-situ TEM study reveals that γ laths precipitate in the α2 matrix at ∼750 °C possessing the classical Blackburn orientation relationship, i.e. (0001)α2 // (111)γ and [11-20]α2 // < 110]γ. The microstructure of the in-situ TEM experiment is compared to results from ex-situ heating and subsequent TEM studies.

Phase field modeling of precipitation kinetics in Al - Zr - Sc and Al - Zr - Ti ternary alloys has been performed. The free energy was evaluated using the Thermo-calc data. Our simulations showed that L12 precipitates in Al - Zr - Sc alloy consists of Sc rich zone of in core and Zirconium rich zone at the precipitate / matrix interface. In Al - Zr - Ti system, Al3 (Zr-Ti) precipitates are homogeneous and no segregation is observed. Phase-field simulation results are compared with 3D APT data. © (2011) Trans Tech Publications.

Co-precipitation of Cu,Zn,(Al) precursor materials is the traditional way of synthesizing Cu/ZnO/(Al2O3) catalysts for industrial methanol synthesis. This process has been investigated by titration experiments of nitrate and formate solutions. It was found that the solidification of the single components proceeds sequentially in case of nitrates: Cu2+ is precipitated at pH 3 and Zn2+ (as well as Al3+) near pH 5. This behavior prevents a homogeneous distribution of all metal species in the initial precipitate upon gradual increase of pH and requires application of the constant pH micro-droplet method. This effect is less pronounced if formate instead of nitrate is used as counter ion. This can be explained by the strong modification of the hydrolysis chemistry of the metal ions due to the presence of formate anions, which act as ligands and buffer. A formate-derived Cu/ZnO/Al2O3 catalyst was more active in methanol synthesis compared to a nitrate-derived sample although the same crystallographic phases were present in the precursor after co-precipitation and ageing. The effect of precipitation temperature was studied for the binary CuZn nitrate model system. Increasing the temperature of co-precipitation above 50 °C leads to down-shift of the precipitation pH of Zn2+ by a full unit. Thus, in warm solutions more acidic conditions can be used for complete co-precipitation, while in cold solutions, some Zn2+ may remain dissolved in the mother liquor at the same precipitation pH. The higher limit of temperature is given by the tendency of the initial Cu precipitate towards formation of CuO by oxolation. On the basis of these considerations, the empirically determined optimal pH and temperature conditions of the industrially applied synthesis can be rationalized. © 2010 Elsevier B.V. All rights reserved.

Al-matrix material composites are produced from pure Al and 40vol.% Ti3AlC2 powders using hot isostatic pressing technique. It is demonstrated that the nanocrystallized-Ti3AlC2 agglomerates, uniformly distributed in the Al matrix, form a hard continuous skeleton. The mechanical properties of the composites are evaluated over the temperature range of 20-500°C by performing compression tests at constant strain rate. The monotonic temperature dependence of the proof stress at 0.2% plastic strain suggests that the same thermally activated mechanism controls the composite plastic deformation over the entire temperature range. The yield stress of the composite, about twice as high as that of the Al matrix in the investigated temperature range proves that Ti3AlC2 particles constitute efficient reinforcement particles for Al matrix. SEM observations indicate that plastic deformation of 40Ti3AlC2/60Al composite takes place in the Al matrix while Ti3AlC2 particle agglomerates undergo substantial fracture. © 2011 Elsevier B.V.

The oxide growth on thin metal films at room temperature has been investigated in terms of resistance change during oxidation. These data have been interpreted using the extended Cabrera-Mott theory of oxidation by Boggio. The resulting oxide thickness as well as the oxidation kinetics was found to depend on pressure. According to this dependence, oxidation of ultrathin metal films can be applied for monitoring the vacuum quality inside an evacuated environment. The performance of aluminum and copper sensing layers are compared with respect to sensor lifetime and response. Furthermore, the theoretically evaluated and resistively measured oxide thicknesses are verified by TEM studies. © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

We have studied the influence of additions of Al and Si on the lattice stability of face-centred-cubic (fcc) versus hexagonal-closed-packed (hcp) Fe-Mn random alloys, considering the influence of magnetism below and above the fcc Néel temperature. Employing two different ab initio approaches with respect to basis sets and treatment of magnetic and chemical disorder, we are able to quantify the predictive power of the ab initio methods. We find that the addition of Al strongly stabilizes the fcc lattice independent of the regarded magnetic states. For Si a much stronger dependence on magnetism is observed. Compared to Al, almost no volume change is observed as Si is added to Fe-Mn, indicating that the electronic contributions are responsible for stabilization/destabilization of the fcc phase. © 2010 IOP Publishing Ltd.

A new zeolite catalyst, Al-RUB-41, was synthesized for the first time. It was tested as a catalyst in methanol amination, and showed a shape-selective performance that results in a highly favorable product distribution. The shape-selective nature was also evidenced by using Pt-Al-RUB-41 as a bifunctional catalyst for decane hydroconversion. With its unique pore architecture and remarkable shape-selective character, Al-RUB-41 presents a significant commercial potential in industrial catalysis. © 2011 The Royal Society of Chemistry.

The formation of intermetallic reaction layers and their influence on mechanical properties was investigated in friction stir welded joints between a low C steel and both pure Al (99.5wt.%) and Al-5wt.% Si. Characterisation of the steel/Al interface, tensile tests and fractography analysis were performed on samples in the as-welded state and after annealing in the range of 200-600°C for 9-64min. Annealing was performed to obtain reaction layers of distinct thickness and composition. For both Al alloys, the reaction layers grew with parabolic kinetics with the η phase (Al5Fe2) as the dominant component after annealing at 450°C and above. In joints with pure Al, the tensile strength is governed by the formation of Kirkendall-porosity at the reaction layer/Al interface. The tensile strength of joints with Al-5wt.% Si is controlled by the thickness of the η phase (Al5Fe2) layer. The pre-deformation of the base materials, induced by the friction stir welding procedure, was found to have a pronounced effect on the composition and growth kinetics of the reaction layers. © 2011 Elsevier B.V.

In this study, the authors first review the previously developed, thermodynamics-based theory for size dependency of the cohesion energy of free-standing spherically shaped Al nanoparticles. Then, this model is extrapolated to the cubic and truncated octahedron Al nanoparticle shapes. A series of computations for Al nanoparticles with these two new shapes are presented for particles in the range of 1-100 nm. The thermodynamics computational results reveal that there is a second critical size around 1.62 and 1 nm for cubes and truncated octahedrons, respectively. Below this critical size, particles behave as if they consisted only of surface-energy-state atoms. A molecular dynamics simulation is used to verify this second critical size for Al nanoparticles in the range of 1-5 nm. MD simulation for cube and truncated octahedron shapes shows the second critical point to be around 1.63 and 1.14 nm, respectively. According to the modeling and simulation results, this second critical size seems to be a material property characteristic rather than a shape-dependent feature.

Aluminum was incorporated into the layered silicate RUB-39, which is transformed by calcination into RUB-41. This new zeolite with RRO topology contains 8- and 10-ring pores, and the acid sites in the aluminated material catalyze the synthesis of methylamines, in particular mono- and dimethylamine, by amination of methanol. Owing to the shape-selective catalytic properties of (H)Al-RUB-41, low selectivity to the thermodynamically favored trimethylamine product is obtained in comparison with results on RUB-39 or non-shape-selective materials. Both activity and selectivity are highest for RUB-41 catalysts with a high Si to Al ratio. Silylation reduces the number of unselective sites and results in a further suppression of trimethylamine formation. The introduction of acidity in the intact RUB-41 structure is supported by Al-MAS NMR and NH 3-TPD data. Additional characterization by XRD and SEM is provided. © 2010 Elsevier Inc. All rights reserved.

Tensile straining of a cross-sectional Al/polyimide was performed in a transmission electron microscope. The tensile deformation of Al was accomplished mainly by dislocations emitted from the film surface, which glide and impinge on the Al/polyimide interface. During further straining the interfacial dislocations disappeared, indicating dislocation core spreading, whereas threading dislocations moved towards the film surface. While the Al/polyimide interface remains flat and becomes depleted of dislocations, the Al surface becomes increasingly rough accompanied by a noticeable increase in dislocation density. © 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

A directionally solidified NiAl-Mo eutectic and an NiAl intermetallic, having respective nominal compositions Ni-45.5Al-9Mo and Ni-45.2Al (at.%), were loaded in compression at 1073 and 1173 K. Formidable strengthening by regularly distributed Mo fibres (average diameter 600 nm, volume fraction 14%) was observed. The fibres can support compression stresses transferred from the plastically deforming matrix up to a critical stress of the order of 2.5 GPa, at which point they yield. Microstructural evidence is provided for the dislocation-mediated stress transfer from the NiAl to the Mo phase. © 2011 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

MoO 3/γ-Al 2O 3 composites are synthesized by CVD under atmospheric pressure using Mo(CO) 6 as the precursor and porous γ-Al 2O 3 particles in a horizontal, rotating, hot-wall reactor, which is also used for calcination in air. The composites are characterized by N 2 physisorption, atomic absorption spectroscopy, X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), transmission electron microscopy (TEM), and laser Raman spectroscopy (LRS). The synthesized samples exhibit excellent porosity, even at high Mo loadings. A much higher Mo yield is achieved when applying sublimation-adsorption in static air instead of using flowing N 2. A high degree of Mo dispersion on alumina is confirmed by XRD, LRS, and TEM; with a Mo surface density as high as 5.2 atoms nm -2, the sample is X-ray amorphous, there are no polymeric molybdate species detectable by LRS, and the island size of the molybdate species is about 1 nm according to TEM. The XPS analysis shows that exclusively Mo VI species are present on all synthesized samples. Thus, the applied rotating, hot-wall reactor achieves efficient mixing and homogeneous deposition. Copyright © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

TZM alloy is a potential candidate for high temperature structural applications. However, in the preparation of this alloy by conventional melt-casting route, difficulties are encountered in achieving homogenized alloy composition in view of high melting temperature of the alloy and presence of minor alloying components. Therefore, an alternative technique of aluminothermic co-reduction was adopted to prepare TZM alloy of composition, Mo-0.5Ti-0.1Zr-0.02 °C, wt.% by simultaneous reduction of uniformly premixed oxides of MoO2, TiO2 and ZrO2 by aluminium in presence of requisite amount of carbon. The as-reduced alloy was further arc melted for consolidation. Since, TZM alloy is by nature highly susceptible to oxidation at elevated temperature in air or oxygen, therefore feasibility of development of silicide type of coating over the synthesized alloy by plasma coating technique was also examined. Silicon powder coated on TZM alloy surface by plasma spray technique was finally converted into MoSi2 coating by sintering at 1350 °C for 2-4 h duration under argon. A double layer coating structure was formed with two distinct phases. The inner thin layer was consisted of Mo2Si5 phase (~ 10 μm) followed by thick outer layer of MoSi2 (~ 150 μm). The coating showed good adhesion strength and stable oxidation with negligible mass gain (10 g/m2) at 1000 °C in air. © 2011 Elsevier Ltd.

Large, defect-free single-phase samples of the hexagonal C14 NbFe 2 and Nb(Fe,Al) 2, and the cubic C15 NbCo 2 Laves phases have been produced by a modified levitation melting technique. The compressive strength of NbFe 2 and NbCo 2 has been determined in dependence on the Nb content, that of Nb(Fe,Al) 2 in dependence on the Al content. The binary phases did not show either a maximum (defect softening) or minimum (defect hardening) in strength when the Nb content was varied. Instead, for both phases an increase of the compressive strength with increasing Nb content is observed. © 2011 Materials Research Society.

The formation of intermetallic reaction layers was investigated for interdiffusion between a low-carbon steel and commercially pure aluminum (99.99%) and between a low-carbon steel and an aluminum-silicon alloy (Al-5 wt.% Si). Solid/solid, solid/semi-solid and solid/liquid diffusion couples were produced at both 600 and 675 °C. The total width of the reaction layer is governed mainly by the parabolic diffusion-controlled growth of the η phase (Al5Fe2), which exhibits orientation-dependent growth kinetics. The addition of Si to Al, which is known to decelerate reaction layer growth in interdiffusion experiments with Al melts, was found to accelerate the reaction layer growth in solid/semi-solid interdiffusion experiments. This phenomenon is discussed in light of previous atomistic explanations and the apparent activation energy calculated for the growth of the η phase (Al 5Fe2). © 2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Ultrathin anodic alumina with a film thickness of 11nm was implanted by Au atoms with low energy of 2, 5 or 10keV. Stopping range simulations yielded three essentially different geometries ranging from surface near implantation over well penetrated oxide to near oxide metal interface implantation, covering the entire range of possible implantation modifications. This work aims at demonstrating how to perform band gap engineering in alumina not only on an energetic level but also targeting a certain geometrical position of the doping atoms by means of the implantation parameters. Beside the intended implantation the oxide destruction in the implantation path and its possible repair was of interest. The repassivation behaviour was considerably different showing a significant redox contribution of the gold nanoclusters on top of the simple oxide repassivation. Near surface implanted Au remained electrochemically active for low repassivation potentials. Higher repassivation potentials always buried the implanted Au atoms under anodic alumina. The repassivation charge determined allowed determining the volume destructed by the implantation. © 2011 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

Given the environmental-, safety- and security risks associated with sealed radioactive sources it is important to identify suitable host matrices for 90Sr that is used for various peaceful applications. As SrO promotes phase separation within borosilicate melt, aluminosilicate bulk compositions belonging to anorthite-wollastonite-gehlenite stability field are studied in this work. Tests for their homogeneity, microstructural characteristics and resistance to phase separation narrowed the choice down to the composition CAS11 (CaO=35wt%, Al2O3=20wt%, SiO2=45wt%). We find that up to 30wt% SrO can be loaded in this glass without phase separation (into Ca, Sr-rich and Sr-poor, Si-rich domains). Leaching behaviour of the glasses differs depending on the content and distribution of Sr. In general, the elemental leach rates determined from conventional PCT experimental procedure yield values better than 10-7gcm-2day-1 for both CAS11 base glass as well as SrO doped glass. It was noted that leach rates calculated on the basis of Ca2+ and Sr2+ were of the same order and bit higher compared to those calculated on the basis of Si4+ and Al3+. During accelerated leaching tests, zeolite and zeolite+epidote were found to have developed on CAS11 base glass and SrO doped glasses respectively. The Sr bulk diffusion coefficients is found to vary from ~10-15 to 10-13cm2/s at temperature intervals as high as 725-850°C. Based on the experimental observations, it is suggested that CAS11 glass can be used as host matrix of 90Sr for various applications of radioactive Sr-pencils. © 2011 Elsevier B.V.

This study is about the microstructural evolution of TiAlN/CrN multilayers (with a Ti:Al ratio of 0.75:0.25 and average bilayer period of 9 nm) upon thermal treatment. Pulsed laser atom probe analyses were performed in conjunction with transmission electron microscopy and X-ray diffraction. The layers are found to be thermally stable up to 600 °C. At 700 °C TiAlN layers begin to decompose into Ti- and Al-rich nitride layers in the out-of-plane direction. Further increase in temperature to 1000 °C leads to a strong decomposition of the multilayer structure as well as grain coarsening. Layer dissolution and grain coarsening appear to begin at the surface. Domains of AlN and TiCrN larger than 100 nm are found, together with smaller nano-sized AlN precipitates within the TiCrN matrix. Fe and V impurities are detected in the multilayers as well, which diffuse from the steel substrate into the coating along columnar grain boundaries. © 2010 Elsevier B.V.

A monitoring device for vacuum quality is realized by lowest cost single use oxygen sensors for vacuum insulation panels. They use the pressure dependence of oxide layer growth thickness on electrically measured metal nanofUms. These films were manufactured by e-beam evaporation , characterized in terms of resistance change with subsequent modeling of underlying mechanisms.

The ball milling conditions in the preparation of rare earth aluminum hydrides from NaAlH4 and rare earth chlorides have a significant influence on product formation. Defined milling times and appropriate rotational speeds are required to obtain the desired products. It has been shown that starting directly from Na3AlH6 does not lead to the formation of REAlH6. Starting from rare earth iodides instead of chlorides allows dissolution of the alkali metal iodide formed and, therewith, the preparation of salt-free rare earth aluminum hydrides. © 2010 Acta Materialia Inc. Published by Elsevier Ltd. All rights reserved.

Plasma deposition of aluminum oxide by reactive magnetron sputtering (RMS) using an aluminum target and argon and oxygen as working gases is an important technological process. The undesired oxidation of the target itself, however, causes the so-called target poisoning, which leads to strong hysteresis effects during RMS operation. The oxidation occurs by chemisorption of oxygen atoms and molecules with a simultaneous ion bombardment being present. This heterogenous surface reaction is studied in a quantified particle beam experiment employing beams of oxygen molecules and argon ions impinging onto an aluminum-coated quartz microbalance. The oxidation and/or sputtering rates are measured with this microbalance and the resulting oxide layers are analyzed by x-ray photoelectron spectroscopy. The sticking coefficient of oxygen molecules is determined to 0.015 in the zero coverage limit. The sputtering yields of pure aluminum by argon ions are determined to 0.4, 0.62, and 0.8 at 200, 300, and 400 eV. The variation in the effective sticking coefficient and sputtering yield during the combined impact of argon ions and oxygen molecules is modeled with a set of rate equations. A good agreement is achieved if one postulates an ion-induced surface activation process, which facilitates oxygen chemisorption. This process may be identified with knock-on implantation of surface-bonded oxygen, with an electric-field-driven in-diffusion of oxygen or with an ion-enhanced surface activation process. Based on these fundamental processes, a robust set of balance equations is proposed to describe target poisoning effects in RMS. (C) 2010 American Institute of Physics. [doi:10.1063/1.3415531]

A combined theoretical and experimental study of thermodynamical, structural, and elastic properties of Fe3Al-based ternary alloys is presented. The theoretical part is based on a scale-bridging, multi-disciplinary combination of (i) thermodynamic aspects of the site preference and (ii) elastic stiffness data for substitutional ternary elements in Fe3Al single crystals, as determined by parameter-free first-principles calculations, and (iii) Hershey's homogenization model for the polycrystalline aggregates within the frame of linear elasticity theory. The approach was employed in order to explore the relation between chemical composition and both structural and elastic properties of Fe3Al ternary alloys containing the selected substituents (Ti, V, W, Cr and Si). The ab initio calculations employ density-functional theory (DFT) and the generalized gradient approximation (GGA). The determined elastic constants are used to calculate the elastic moduli, such as the Young's and bulk modulus. The theoretical results are compared to both literature data and novel impulse excitation measurements. Specifically, for Fe3Al-Ti alloys with low to medium Ti concentrations, an unexpected non-linear compositional dependence of the polycrystalline Young's modulus was found experimentally. The origin of this behavior is analyzed and discussed based on our theoretical results. © 2010 Elsevier Ltd. All rights reserved.

The catalytic properties of nanocrystalline HZSM-5 catalysts with high Si/Al molar ratio (ca. 65) were investigated in the gas phase dehydration of aqueous glycerol. Compared with bulk HZSM-5, the small-sized catalyst exhibits greatly enhanced catalytic performance in glycerol dehydration even with very high GHSV (=1438 h -1). Catalysts with different Si/Al ratios were studied, but it is difficult to separate the influence of Si/Al ratio from that of particle size. However, by varying the proton exchange degree for one mother batch of zeolite, a series of H xNa 1-xZSM-5 catalysts with same particle size and different Brønsted acid site densities was prepared. The catalytic results for this series of samples show that high density of Brønsted acid sites favors the production of acrolein. Based on these results, small-sized HZSM-5 with high aluminum content appears to be most promising for gas phase dehydration of glycerol. © 2009 Elsevier Inc. All rights reserved.

Multilayer CVD coatings for high speed cutting applications were designed to achieve high wear and heat resistance during machining of steel alloys. In this work the microstructure and cutting performance of these novel multilayer CVD coatings are investigated and compared with standard CVD multilayer coatings. 3D-FIB tomography is used to characterize the microstructure of the layers, especially the transition between the Ti(C,N) and the Al 2O3 layer. The 3D reconstruction of the surface of the Ti(C,N) layer shows the formation of protruded Ti(C,N) grains with a very particular architecture, which penetrate into the Al2O3 top-layer, providing a mechanical anchoring between both layers. Cemented carbides coated with the novel CVD multilayer present reduced crater and flank wear as well as improved adherence between the Al2O3 top-layer and the Ti(C,N) layer leading to a dramatic improvement of cutting performance. The microstructure and cutting performance of multilayer CVD coatings with a novel transition between the Ti(C,N) and the Al 2O3 layer are investigated. 3D-FIB tomography shows the formation of protruded Ti(C,N) grains with a particular architecture, which penetrate into the Al2O3 top-layer, providing a mechanical anchoring between both layers. Cutting tools coated with the novel CVD multilayer show dramatic improvement of cutting performance, due to reduced crater and flank wear and improved adherence between the Ti(C,N) and the Al 2O3 top-layer. © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

A systematical investigation of the diffusivities in an Al-Fe-Ni melt was presented. Based on the experimental and theoretical data about diffusivities, the temperature- and composition-dependent atomic mobilities were evaluated for the elements in Al-Ni, Al-Fe, Fe-Ni and Al-Fe-Ni melts via an effective approach. Most of the reported diffusivities can be reproduced well by the obtained atomic mobilities. In particular, for the first time the ternary diffusivity of the liquid in a ternary system is described in conjunction with the established atomic mobilities. The effect of the atomic mobilities in a liquid on microstructure and microsegregation during solidification was demonstrated with one Al-Ni binary alloy. The simulation results indicate that accurate databases of mobilities in the liquid phase are much needed for the quantitative simulation of microstructural evolution during solidification by using various approaches, including DICTRA and the phase-field method. © 2010 Acta Materialia Inc.

In this study, we produced an Al matrix composite material reinforced by Al-Cu-Fe particles of the icosahedral phase. The composite material was prepared using a hot isostatic pressure technique at T = 673 K and P = 180 MPa. The mechanical properties were investigated by compression tests performed at constant strain rate over the temperature range 290-823 K. The results show a vigorous strengthening effect resulting from the reinforcement particles. Strengthening is attributed to two main contributions arising from load transfer between the Al matrix and the reinforcement particles and from plastic deformation of the Al grains. The present results are compared with those obtained in a previous work on an Al-based composite reinforced by Al-Cu-Fe particles of the ω-tetragonal phase. © 2010 Materials Research Society.

The experimentally observed anomalous compositional dependence of the lattice constant of Fe-Al crystals has been theoretically investigated employing density functional theory (DFT) within the generalized gradient approximation (GGA). The formation energies, equilibrium volumes and magnetic states have been determined for a dense set of different aluminium concentrations and a large variety of atomic configurations. The spin-polarized calculations for Fe-rich compounds reproduce very well the anomalous lattice-constant behavior in contrast to both the nonmagnetic and fixed-spin-moment calculations that result in nearly linear trends without any anomaly. We thus identify the change in magnetism of iron atoms as caused by an increasing number of Al atoms in the first coordination spheres to be the decisive driving force of the anomalous behavior. © 2010 Elsevier Ltd. All rights reserved.

Fe-Al-Ti alloys with the ordered L21-structure (Heusler phase) belong to the few Fe-Al-based alloys which show comparably high-strength at high temperatures, e.g. at 800 °C. However, like many other high-temperature materials based on intermetallics they show limited ductility even at high temperatures. In order to further explore the possibilities in increasing their strength and ductility, alloys with four different microstructures, i.e. single-phase L21, L21 with incoherent precipitates of TiB2 or Laves phase, and coherent L21 + A2, were produced. Also, the influence of alloying with Cr and B has been investigated. The Young's modulus of Fe-25Al-20Ti-4Cr (at.%) in dependence of temperature up to 900 °C has been determined and results of the compressive flow stress, creep strength and brittle-toductile transition temperatures (BDTT) are summarised and compared to those of binary Fe3Al (D03), Fe-Al-Ti-based alloys, and some commercial alloys. © 2010 Elsevier Ltd. All rights reserved.

Synthesis of ω-Al-Cu-Fe single phase material is reported. Microhardness tests performed over the temperature range 293-898K indicate a brittle-to-ductile transition between 673K and 823K. Fracture toughness was determined from indentation cracks at 293K. Both the hardness and fracture toughness are comparable to that of the icosahedral Al0.635Cu0.240Fe0.125 material. © 2010 Elsevier B.V.

The very low pressure plasma spray (VLPPS) process operates at a pressure range of approximately 100 Pa. At this pressure, the plasma jet interaction with the surrounding atmosphere is very weak. Thus, the plasma velocity is almost constant over a large distance from the nozzle exit. Furthermore, at these low pressures the collision frequency is distinctly reduced and the mean free path is strongly increased. As a consequence, at low pressure the specific enthalpy of the plasma is substantially higher, but at lower density. These particular plasma characteristics offer enhanced possibilities to spray thin and dense ceramics compared to conventional processes which operate in the pressure range between 5 and 20 kPa. This paper presents some examples of gas-tight and electrically insulating coatings with low thicknesses <50 μm for solid oxide fuel cell applications. Furthermore, plasma spraying of oxygen conducting membrane materials such as perovskites is discussed. © 2009 ASM International.

Using iron oxide as catalyst, glycerol can be converted to allyl alcohol through a dehydration and consecutive hydrogen transfer. © 2010 The Royal Society of Chemistry.

Cyclic compressive and tensile stresses occur in metallic films and interconnects applied in sensors and microelectronic devices when exposed to temperature changes. The stresses are induced by differences in the thermal expansion coefficients of the adjacent materials. Repeated cycling leads to damage evolution and, eventually, to failure. In this study we report on a successful strategy how to avoid thermal stress induced fatigue damage. We analysed the deformation structures of 0.2-2μm thick Al films subjected to thermal cycling between 100°C and 450°C up to 10,000 times. The investigations reveal that a reduction in film thickness or controlling the Al texture and the Al/substrate interface structure can be used to prevent thermo-mechanical fatigue damage. The findings are explained by orientation dependent plasticity and differences in dislocation mechanisms for different interface structures, and less accumulated plastic strain for thinner films. The approach is expected to apply in general for metallic films on substrates. © 2010 Elsevier B.V.

The main strengthening precipitates of aluminum alloy 2198-T8, which are of the T1 phase, dissolve during friction stir welding, sending many Li atoms into solid solution. The stir zone precipitates are characterized using high-resolution transmission electron microscopy, energy dispersive spectroscopy, and selected area diffraction techniques to begin answering questions about the microstructural evolution and the relationship between microstructure and mechanical properties in friction stir welding of the next generation of lightweight Li-containing Al alloys. © 2010 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim.

During the last decade a number of ceramic materials, mostly oxides have been suggested as new thermal barrier coating (TBC) materials. These new compositions have to compete with the state-of-the-art TBC material yttria stabilized zirconia (YSZ) which turns out to be difficult due to its unique properties. On the other hand YSZ has certain shortcomings especially its limited temperature capability above 1200 °C which necessitates its substitution in advanced gas turbines.In the paper an overview is tried on different new materials covering especially doped zirconia, pyrochlores, perovskites, and aluminates. Literature results and also results from our own investigations will be presented and compared to the requirements. Finally, the double-layer concept, a method to overcome the limited toughness of new TBC materials, will be discussed. © 2010 Elsevier B.V.

The structure, size, and shape of γ-Al2O 3-supported Pt nanoparticles (NPs) synthesized by inverse micelle encapsulation have been resolved via a synergistic combination of imaging and spectroscopic tools. It is shown that this synthesis method leads to 3D NP shapes even for subnanometer clusters, in contrast to the raft-like structures obtained for the same systems via traditional deposition-precipitation methods. Furthermore, a high degree of atomic ordering is observed for the micellar NPs in H2 atmosphere at all sizes studied, possibly due to H-induced surface reconstruction in these high surface area clusters. Our findings demonstrate that the influence of NP/support interactions on NP structure can be diminished in favor of NP/adsorbate interactions when NP catalysts are prepared by micelle encapsulation methods. © 2010 American Chemical Society.

Oil quenching is applied to a Ti-45Al-7.5b alloy (in at%) in order to investigate the occurrence of local "hot spots" during rapid cooling from the single α-phase region. After quenching the microstructure consists of large α2-Ti3Al grains and a small volume fraction of massively transformed γm-TiAl particles. The majority of the γm-particles show a featureless α2/γm interface, whereas in the immediate vicinity of some γm-particles lamellar α2/γ-structures exist, exhibiting a Blackburn orientation relationship. The extension into the α2-parent grain is in the range of 1-10 μm. In this study it is investigated, if the diffusion-controlled formation of the γ-laths is triggered by the release of latent heat during the α → γm transformation, which leads to a local increase in temperature by a hot spot effect. A theoretical model is presented, which describes the temperature conditions around the hot spot. The model predicts that the life time of the hot spot is much too short to generate γ-laths observed with a length of 1-10 μm. © 2010 Elsevier Ltd. All rights reserved.

Al-matrix material composites were produced using hot isostatic pressing technique, starting with pure Al and icosahedral (i) Al-Cu-Fe powders. Depending on the processing temperature, the final reinforcement particles are either still of the initial i-phase or transformed into the tetragonal ω-Al0 0.70Cu0.20Fe0.10 crystalline phase. Compression tests performed in the temperature range 293K - 823K on the two types of composite, i.e. Al/i and Al/ω, indicate that the flow stress of both composites is strongly temperature dependent and exhibit distinct regimes with increasing temperature. Differences exist between the two composites, in particul ar in yield stress values. In the low temperatureregime (T ≤ 570K), the yield stress of the Al/ω composite is nearly 75% higher than that of the Al/i composite, while for T > 570K both composites exhibit similar yield stress values. The results are interpreted in terms of load transfer contribution between the matrix and the reinforcement particles and elementary dislocation mechanisms in the Al matrix. © 2010 IOP Publishing Ltd.

Quenching of Ti-45 at%Al-7.5 at%Nb from the single α-phase region to room temperature followed by aging below the eutectoid temperature leads to the precipitation of ultra-fine γ-TiAl lamellae. In addition to an extensive experimental program, reported by Cha et al. in Intermetallics 16 (2008) 868-875, in this work a micromechanical and thermodynamical model is presented for the formation of γ-TiAl lamellae within the α2-Ti3Al parent phase. A global transformation condition allows to predict a thickness to length ratio in accordance with experimental observations. Furthermore, a local transformation condition offers the basis for a kinetic law. The modeling concept can be applied to similar problems of combined diffusive and displacive phase transformations. © 2009 Elsevier Ltd. All rights reserved.

A phenomenological model was utilized to describe diffusivities in the γ (fcc)/γ′ (L12) and A2/B2 phases of the Ni-Al system. An effective strategy, which takes the homogeneity range and defect concentration into account, was developed in the present work to optimize the atomic mobilities of γ′ phase. Such a strategy results in a dramatic decrease in the number of atomic mobility parameters to be evaluated for the L12 phase. The measured composition-and temperature-dependent diffusivities in the Ni-Al system have been well replicated by the present mobility descriptions. For the L12 phase, comprehensive comparisons show that with fewer model parameters the presently obtained mobilities yield a better fit to experimental diffusivities, compared with previous assessments. The mobility descriptions are further validated by comparing calculated and measured concentration profiles for various diffusion couples. The time-dependent Al composition profile for the annealed vapor Al/γ couple is accurately described for the first time. © Carl Hanser Verlag GmbH & Co. KG ISSN 1862-5282.

In situ transmission electron microscopy straining experiments with concurrent macroscopic stress-strain measurements were performed to study the effect of microstructural heterogeneity on the deformation behavior of nanocrystalline metal films. In microstructurally heterogeneous gold films (mean grain size dm = 70 nm) comprising randomly oriented grains, dislocation activity is confined to relatively larger grains, with smaller grains deforming elastically, even at applied strains approaching 1.2%. This extended microplasticity leads to build-up of internal stresses, inducing a large Bauschinger effect during unloading. Microstructurally heterogeneous aluminum films (dm = 140 nm) also show similar behavior. In contrast, microstructurally homogeneous aluminum films comprising mainly two grain families, both favorably oriented for dislocation glide, show limited microplastic deformation and minimal Bauschinger effect despite having a comparable mean grain size (dm = 120 nm). A simple model is proposed to describe these observations. Overall, our results emphasize the need to consider both microstructural size and heterogeneity in modeling the mechanical behavior of nanocrystalline metals. © 2010 Acta Materialia Inc.

Local lattice rotations and in-grain orientation gradients at κ precipitates in matrix grains with orientations near the 45° rotated cube {0 0 1}〈1 1 0〉 (RC) and the γ-fiber components {1 1 1}〈1 1 2〉 were investigated in a Fe3Al alloy warm-rolled to reductions of between 10% and 60%. Near-RC grains showed larger local lattice rotations at precipitates than γ-fiber grains. In RC-oriented grains the local lattice rotations about the transverse direction (TD) were dominant at low reductions, but rotations about the rolling direction (RD) also occurred at higher strains. In the γ-fiber grains the axes of the in-grain lattice rotations were scattered between TD and RD. The rotations around the particles and their orientation dependence were analyzed using 3-D crystal plasticity finite-element simulations of a spherical inclusion in a plane strain deformed matrix of different orientations, namely RC, {1 1 1}〈1 1 2〉 and {1 1 1}〈0 1 1〉. © 2010 AWE and Crown Copyright. Published by Elsevier Ltd. All rights reserved.

In this study, we produced four composite materials with Al-based matrix reinforced by Al-Cu-Fe particles initially of the quasicrystalline (QC) phase. The processing route was a gas-pressure infiltration of QC particle preforms by molten commercial Al and Al alloys. The resulting composites were investigated by scanning electron microscopy (SEM) working in the energy dispersive spectroscopy (EDS) mode and by X-ray diffraction (XRD). It is shown that such a synthesis technique leads to the formation of various phases resulting from specific diffusion processes. Compression tests were performed at constant strain rate in the temperature range 290-770 K. The stress-strain curves look similar to those of Al-Cu-Fe poly-quasicrystals and show the yield point, the origin of which is however of very different nature. Composite deformation is recognised to occur through the rupture of a hard phase skeleton and localised plastic deformation in the matrix. © 2009 Elsevier B.V. All rights reserved.

An in situ tensile rig is proposed, which allows performing electrochemical (repassivation) experiments during dynamic mechanical testing of wires. Utilizing the basic components of a conventional tensile tester, a custom-made minitensile rig was designed and fabricated. The maximal force that can be measured by the force sensor is 80 N, with a sensitivity of 0.5 mV/V. The maximum travel range of the crosshead induced by the motor is 10 mm with a minimum step size of 0.5 nm. The functionality of the tensile test rig was validated by investigating Cu and shape memory NiTi wires. Wires of lengths between 40 and 50 mm with varying gauge lengths can be tested. An interface between wire and electrochemical setup (noncontact) with a smart arrangement of electrodes facilitated the electrochemical measurements during tensile loading. Preliminary results on the repassivation behavior of Al wire are reported. © 2010 American Institute of Physics.

Simple mechanochemical procedures can be used for the solid-state preparation of stable complex aluminium hydrides as hydrogen storage materials. For the synthesis of unstable complex hydrides, cryomilling at temperatures at which product decomposition does not take place under milling conditions appears to be a viable method. To probe the potential of cryomilling for the synthesis of complex aluminium hydrides, the reactions of different alkaline hydrides with AlH3 were tested under these conditions. © 2009 Acta Materialia Inc.

The hot band of a continuous cast Al-Mg alloy possesses a typical deformed structure and a strong β fiber rolling texture. The hot band was heat-treated at 260 °C for 3 h to generate different degrees of strain hardening. The hot band and its counterpart after recovery treatment were cold rolled to different reductions along the original transverse direction. The effect of strain hardening on texture evolution was investigated by X-ray diffraction. The results show that a high degree of strain hardening reduces the formation rate of the β fiber rolling texture. © 2009 Elsevier B.V. All rights reserved.

A molecular dynamics simulation approach to the investigation of grain boundary structures is presented. By the example of aluminum crystallization from the melt we demonstrate the formation of polycrystalline structures from coexisting nucleation seeds. The latter are used to induce specific crystallographic orientations and hence determine the tilting of the grains resulting from further crystal growth. This allows the systematic investigation of the evolution of grain boundary structures as a function of the tilt angle. On this basis, the transition from small- to high-angle grain boundaries in aluminum as obtained from rapid under-cooling of the melt is rationalized by arrays of two different sets of dislocation pairs. © 2009 Elsevier B.V. All rights reserved.

We propose a fully ab initio based integrated approach to determine the volume and temperature dependent free-energy surface of nonmagnetic crystalline solids up to the melting point. The approach is based on density-functional theory calculations with a controlled numerical accuracy of better than 1 meV/atom. It accounts for all relevant excitation mechanisms entering the free energy including electronic, quasiharmonic, anharmonic, and structural excitations such as vacancies. To achieve the desired accuracy of <1 meV/atom for the anharmonic free-energy contribution without losing the ability to perform these calculations on standard present-day computer platforms, we develop a numerically highly efficient technique: we propose a hierarchical scheme-called upsampled thermodynamic integration using Langevin dynamics-which allows for a significant reduction in the number of computationally expensive ab initio configurations compared to a standard molecular dynamics scheme. As for the vacancy contribution, concentration-dependent pressure effects had to be included to achieve the desired accuracy. Applying the integrated approach gives us direct access to the free-energy surface F (V,T) for aluminum and derived quantities such as the thermal expansion coefficient or the isobaric heat capacity and allows a direct comparison with experiment. A detailed analysis enables us to tackle the long-standing debate over which excitation mechanism (anharmonicity vs vacancies) is dominant close to the melting point. © 2009 The American Physical Society.

A novel type of complex rare-earth aluminum hydride was prepared by mechanochemical preparation. The crystal structure of the REAlH6 (with RE = La, Ce, Pr, Nd) compounds was calculated by DFT methods and confirmed by preliminary structure refinements. The trigonal crystal structure consists of isolated [AlH6]3- octahedra bridged via [12] coordinated RE cations. The investigation of the rare-earth aluminum hydrides during thermolysis shows a decrease of thermal stability with increasing atomic number of the RE element. Rare-earth hydrides (REHx) are formed as primary dehydrogenation products; the final products are RE-aluminum alloys. The calculated decomposition enthalpies of the rare-earth aluminum hydrides are at the lower end for reversible hydrogenation under moderate conditions. Even though these materials may require somewhat higher pressures and/or lower temperatures for rehydrogenation, they are interesting examples of low-temperature metal hydrides for which reversibility might be reached. © 2009 American Chemical Society.